GMP Compliant Design
Pharmaceutical-Grade Equipment
Semi-Automatic Capsule Filling Machine for High-Accuracy Powder Dosing
HIJ-CFS Series: Achieve up to 25,000 capsules/hour with GMP-compliant design. The perfect solution for R&D labs, clinical trials, and small-to-medium batch production.
Precision Filling
±3% accuracy ensures dose consistency across every single capsule, critical for regulatory compliance.
GMP Compliant
Easy-to-clean design, built with 304/316L stainless steel. All powder-contact parts are fully disassemblable.
Flexible Tooling
Handles capsule sizes from 00# to 5#. Change parts available for quick size changeovers in under 30 minutes.
Live Production Demo
See How Easily You Can Fill 400 Capsules in Under a Minute
Watch the HIJ-CFS Series in action. From capsule loading to powder filling, locking, and ejection – see the entire process in real-time and understand why precision engineering matters.
Common Challenges in Manual Capsule Filling
Struggling with Inaccurate Manual Filling and Low Output?
If you're still relying on manual or outdated semi-manual processes, you're facing real risks to your product quality, compliance, and profitability.
1
Inconsistent Dosing
Manual filling leads to unacceptable weight variations, risking product quality, patient safety, and regulatory compliance. A single failed audit can cost hundreds of thousands in remediation and lost revenue.
2
Production Bottlenecks
Filling thousands of capsules by hand is slow, laborious, and impossible to scale. Your team's time is wasted on repetitive tasks, and you can't meet growing demand or take on new contracts.
3
Contamination Risks
Open-air manual processes increase the risk of cross-contamination and are extremely difficult to validate for GMP. This puts your entire operation at risk during inspections.
The HIJ-CFS is engineered as your all-in-one solution for a streamlined, compliant, and efficient capsule filling process.
The Solution: Precision Engineering
Our precision tamping station ensures uniform powder density and accurate filling with ±3% consistency. Every capsule meets your exact specifications, every single time.
Simple & Efficient Process
A Simple, 4-Step Process for Perfect Capsules Every Time
From loading empty capsules to collecting filled, tamper-evident products—our machine automates the entire workflow with precision and speed.
1
Capsule Loading & Separation
Place the capsule loading tray, and the machine automatically orients and separates the caps from the bodies in seconds. No manual sorting required.
Automatic capsule orientation system
Handles sizes 00# to 5# with change parts
Complete separation in under 10 seconds
Step 1 of 4
2
Precision Powder Filling
The powder hopper evenly distributes the formulation, and the tamping station compacts the powder to your desired density for precise dosing.
5-stage adjustable tamping mechanism
±3% filling accuracy for most formulations
Minimal powder waste and contamination
Step 2 of 4
3
Capsule Closing & Locking
The machine securely joins the caps and bodies, providing a tamper-evident, perfectly locked capsule that meets pharmaceutical standards.
Consistent closure force for every capsule
Tamper-evident locking mechanism
No capsule damage or breakage
Step 3 of 4
4
Ejection of Filled Capsules
With a simple action, the filled capsules are ejected into a collection bin, ready for the next step of your process—bottling, blister packaging, or further inspection.
Gentle ejection prevents product damage
Quick-access collection tray design
Ready for downstream packaging integration
Step 4 of 4
Ready to See This Process in Your Facility?
Let our team provide a personalized demonstration and discuss how the HIJ-CFS can fit seamlessly into your production workflow.
Schedule a Free Consultation
Competitive Advantages
Why Choose the HIJ-CFS Semi-Automatic Capsule Filler?
Engineered for pharmaceutical precision, designed for operational simplicity. Discover what makes the HIJ-CFS the trusted choice for labs and manufacturers worldwide.
01
User-Friendly HMI Control
A large, intuitive touchscreen allows for easy setup of critical parameters like tamping frequency, machine speed, and batch tracking. No complex training required—your operators will be production-ready in minutes, not weeks.
02
GMP-Ready & Easy to Clean
Constructed with polished 304 stainless steel and a minimal-contact-point design. All powder-contact parts are 316L SS and can be quickly disassembled for thorough cleaning and validation, ensuring full compliance with cGMP requirements.
03
Multi-Size Capsule Tooling
Change parts for capsule sizes 00#, 0#, 1#, 2#, 3#, 4#, and 5# are available. Changeover can be completed in under 30 minutes, giving you the flexibility to run multiple product lines on a single machine without production bottlenecks.
04
High-Accuracy Dosing System
The adjustable 5-stage tamping mechanism provides superior powder compaction control, achieving a filling accuracy of ±3% for most formulations. This level of precision is critical for meeting USP weight variation standards and ensuring patient safety.
See How These Features Can Transform Your Production Line
Request a detailed specification sheet, case studies from similar applications, and a personalized ROI calculation. Our engineering team is ready to answer all your technical questions.
Get Your Custom Solution Package
Detailed Data Sheet
Technical Specifications: Model CGN208-D2
The CGN208-D2 is our latest high-efficiency capsule filling machine, engineered for more intuitive operation, faster mold changes, and higher accuracy compared to previous models. Below are the detailed specifications.
| Machine Parameters | |
|---|---|
| Model | CGN208-D2 |
| Production Capacity | 15,000 - 20,000 capsules / hour |
| Applicable Capsules | 000#, 00L#, 00#, 0L#, 0#, 1#, 2#, 3#, 4#, 5# Different mold required for each size. |
| Dosage Type | Powder, Granule, Pellet |
| Filling Accuracy | Up to 97% (with frequency conversion speed regulation) |
| Power Supply | 3-Phase, 380V / 220V, 50/60Hz (customizable) |
| Machine Dimensions (L×W×H) | 1.48 × 0.71 × 1.61 m |
| Machine Weight | ~ 450 Kg |
| Shipping Details | 1.72 × 0.87 × 1.75 m (Crate Size), ~ 600 Kg (Gross) |
Engineering Highlights
Variable Speed Control
Features frequency conversion speed regulation, allowing you to precisely control the powder filling speed. This achieves metering adjustment and an impressive accuracy of up to 97%.
Rapid Mold Changeover
The new sacking device is engineered for stability and convenience. Replacing molds for different capsule sizes is faster than ever, minimizing production downtime.
GMP-Compliant Molds
Our new molds are precision-machined from high-grade aviation aluminum, ensuring durability, precision, and full compliance with GMP requirements.
Automatic Locking & Ejection
The innovative capsule locking device automatically locks and ejects the filled capsules, simplifying the process for a simple, fast, and reliable operation.
Have a Specific Configuration Question?
Need a different voltage? Have a special powder characteristic? Let our engineers provide a solution tailored for you.
Versatile Applications
Ideal for Diverse Applications in Pharmaceutical and Nutraceutical Industries
From R&D labs to commercial production, the HIJ-CFS delivers consistent results across multiple industry sectors.
Capacity: 15,000-20,000 capsules/hour | Capsule Sizes: 000#-5# | Accuracy: ±3%
R&D Labs
Pharmaceutical R&D Labs
For developing new drug formulations and conducting small-scale tests with precise dosing control and minimal waste.
- Small batch capability (100-1000 capsules)
- Easy changeover for different formulations
- Meets GMP requirements for R&D
- Powder/granule/pellet compatibility
Clinical Trials
Clinical Trial Batches
Produce consistent, small-to-medium batches for Phase I and II trials with full traceability and documentation.
- Batch record and documentation support
- ±3% filling accuracy for dose consistency
- cGMP compliant design
- Validation package available (IQ/OQ)
Nutraceuticals
Nutraceutical & Supplement Startups
An affordable, high-quality entry point for producing vitamins, herbal powders, and dietary supplements at commercial scale.
- Cost-effective production scaling
- Handles diverse powder characteristics
- Quick size changeover (capsule 000#-5#)
- 20,000 capsules/hour capacity
Hospital Pharmacy
Hospital Pharmacies & Compounding
For preparing specialized medications and formulations with pharmaceutical-grade precision and contamination control.
- Clean room compatible design
- Easy disassembly for thorough cleaning
- 316L stainless steel contact parts
- Meets USP <797> compounding standards
Which Application Fits Your Needs?
Our packaging engineers will help you configure the HIJ-CFS machine specifically for your industry requirements, including custom tooling, validation documentation, and compliance support.
Machine Size: 1.48×0.71×1.61 m | Weight: 450Kg | Power: 3P, 380V, 50/60Hz
Discuss Your Application Now
Transform Your Production Today
Ready to Upgrade Your Capsule Production?
Let our 20 years of expertise guide you. Get a personalized quote for the HIJ-CFS machine, including shipping, installation, and training options for your specific needs.
25,000
Capsules Per Hour
Maximum Output
Maximum Output
97%
Filling Accuracy
Consistent Dosing
Consistent Dosing
9
Capsule Sizes
From 000# to 5#
From 000# to 5#
GMP
Compliant Design
Aviation Aluminum Molds
Aviation Aluminum Molds
Free Installation & Training
Global Shipping Available
Lifetime Technical Support
Technical Q&A
Frequently Asked Questions
Get expert answers to the most common questions about the HIJ-CFS capsule filling machine from our 20+ years of manufacturing experience.
The HIJ-CFS features our new aviation-grade aluminum tooling system with convenient mold replacement design. Changeover between capsule sizes (from 000# to 5#) can be completed in under 30 minutes by a trained operator. The new sacking device provides stable performance and makes mold replacement significantly faster than traditional systems. We provide detailed changeover videos and can arrange hands-on training during installation to ensure your team can perform size changes efficiently.
The HIJ-CFS is designed to handle powder, granules, and pellets with excellent versatility. It works effectively with fine pharmaceutical powders (APIs, excipients), herbal powders, vitamin blends, protein powders, and small pellets up to 2mm diameter. The frequency conversion speed regulation allows you to adjust filling speed to match your material's flow characteristics, achieving 97% dosing accuracy. For challenging materials (very light powders, sticky formulations, or hygroscopic substances), our engineering team can recommend pre-treatment steps or custom filling parameters.
Yes, absolutely. We provide comprehensive validation documentation including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) protocols. Our documentation package includes detailed drawings, material certificates for all product-contact parts (316L stainless steel), calibration certificates, and step-by-step validation procedures that comply with FDA 21 CFR Part 11 and EU GMP Annex 15 requirements. We also provide ongoing support during regulatory inspections and can customize validation protocols to meet your specific site requirements.
The HIJ-CFS requires minimal maintenance thanks to its robust construction. Daily: Basic cleaning of powder-contact surfaces (15 minutes). Weekly: Lubrication of moving parts and inspection of tamping mechanisms (30 minutes). Monthly: Deep cleaning, belt tension check, and calibration verification (2 hours). Annual: Comprehensive inspection and preventive parts replacement. All maintenance procedures are clearly documented in our comprehensive maintenance manual, and we provide spare parts kits and optional maintenance contracts with priority support response.
The HIJ-CFS can handle pellets up to 2mm diameter effectively, making it suitable for sustained-release formulations and enteric-coated pellets. However, this model is not designed for liquid filling. For liquid or paste formulations, we recommend our specialized liquid capsule filling systems (HIJ-CFS-L Series) which feature micropump dosing systems and heated filling stations. If you need to fill both powder and liquid products, we can configure a combination solution or provide separate specialized machines that share common changeover parts and operating principles.
Need More Technical Details?
Our capsule filling engineers have 20+ years of experience helping pharmaceutical companies optimize their production. Get personalized technical recommendations for your specific requirements.
Speak with Our Engineering Team