Plastic Ampoule Filling & Sealing Machine
- One-step form-fill-seal, 0.5–50ml dose range
- Output up to 250 ampoules/min
- Hermetic heat sealing — ideal for serums & essences
- Custom mold shapes for brand-unique ampoules
From premium serum ampoules to high-volume wet wipes — HIJ engineers cGMP-ready filling, sealing and tube packaging lines with Siemens PLC control and SUS 316L product-contact parts. European-standard quality, China-direct pricing, full turnkey integration.
A cosmetic packaging machine is automated equipment that fills, seals and packages cosmetic and personal-care products — creams, serums, gels, wipes and single-dose sachets — into their retail containers. HIJ Machinery manufactures four core cosmetic packaging platforms: tube filling & sealing machines (5–250 ml, 30–50 tubes/min), plastic ampoule filling-sealing machines (0.5–50 ml single-dose), wet wipes packing machines and sachet packaging machines — all cGMP-ready, CE-marked, with SUS 316L product-contact parts, supplied standalone or as complete turnkey lines. See our guide on how to choose a cosmetic packaging machine.
Cosmetic brands lose millions to under-spec equipment: leaking tubes, inconsistent fills, contamination recalls, and slow line speeds that miss launch deadlines. Here's what we're built to prevent.
Contamination, oxidation and microbial risk during filling — a single batch recall can erase a year of marketing spend and damage brand trust permanently.
Cheap fillers drift outside ±2% tolerance, leading to underfills (consumer complaints) or overfills (margin erosion of 3-7% across your SKU range).
Wrinkled tube seals, smeared print, off-center caps — premium cosmetic buyers reject SKUs at first glance. Aesthetics aren't optional in this category.
Multi-SKU cosmetic lines lose 15-25% productivity on changeovers with traditional machines. Tool-less format change is no longer a "nice to have".
Two decades of refinement, validated by global cosmetic manufacturers from indie skincare startups to multinational brands.
SUS 316L product-contact surfaces, enclosed filling stations, and easy-clean architecture minimize cross-contamination risk for sensitive cosmetic formulations — designed to support your facility's own GMP validation process.
Hygienic Design per ISO 22716 PrinciplesSiemens PLC + touchscreen control with mechanical piston and servo dosing achieves ±0.5% fill accuracy on creams and ±0.3% on liquids — verified during Factory Acceptance Testing with your own product samples.
FAT-Verified AccuracyLEISTER (Switzerland) hot-air sealing with optional ultrasonic upgrade, automatic batch coding, and color-mark sensor tube orientation — every container that leaves the line is retail-grade.
Hermetic, Wrinkle-Free SealsRecipe-based HMI presets, quick-release tooling and interchangeable mold sets cut SKU changeover from 90+ minutes to under 20 — perfect for seasonal launches and multi-SKU lines.
<20 Min Format ChangeFour core machine platforms covering the vast majority of cosmetic, personal care and single-dose packaging applications. All four can be customized, combined into turnkey lines, or shipped standalone.
Whether you're packaging liquids, creams, gels, sachets or wipes — pick your category below to see our recommended cosmetic packaging machines and proven application examples.
Skip the integration headaches of managing 5 different suppliers. HIJ engineers, builds and validates the entire line under one roof, one project manager, one warranty.
Every machine engineered to communicate over a single PLC — no protocol mismatch surprises during commissioning.
Forester is your project manager from RFQ through SAT — no finger-pointing between vendors when an issue arises.
Modular line architecture lets you start with one shift of capacity and scale to 24/7 production without rebuilding.
When your brand's reputation depends on packaging consistency, you need an engineering partner — not just a machine vendor.
Founder & Chief Engineer Forester Xiang personally oversees every project — with 100+ facility audits completed across 30+ countries.
Built with Siemens PLC, HMI & inverters, LEISTER (Switzerland) hot-air sealing, OMRON encoders and AIRTAC pneumatics — the same component brands specified by top-tier European OEMs.
Direct-from-factory pricing without intermediaries — comparable specifications at a fraction of the cost of equivalent European OEMs.
12-month warranty with whole-life maintenance support, remote diagnostics, video troubleshooting and on-site engineer dispatch — minimize downtime, maximize productivity.
Pick by machine type, by region, or get help choosing the right configuration.
The full filling range for creams, lotions, serums and liquids.
cosmetic filling machineOils, serums, perfume, toners — bottles, ampoules, vials.
cosmetic liquid filling machineThick creams, butters and masks — jars, bottles, pots.
cream filling machineCreams, sunscreen, gels — plastic, laminate & aluminium tubes.
cosmetic tube filling & sealing machineSingle-dose serums and essences — precise volumetric dosing.
cosmetic ampoule filling machineSamples and single-dose sachets — creams, gels, masks.
cosmetic sachet packaging machineMakeup-remover and cleansing wipes — fill, fold and seal.
wet wipes packing machineFill + cap + seal + label + carton — single PLC, turnkey.
automatic cosmetic filling lineFactory pricing, custom builds and engineering support.
cosmetic filling machine manufacturerWhat a cosmetic packaging machine costs and how it's quoted.
cosmetic packaging machine priceCE-marked machines shipped and supported UK-wide.
cosmetic filling machine UKcGMP-ready builds engineered to support FDA-regulated facilities' validation.
cosmetic packaging machine USACosmetic packaging machines for Indian manufacturers.
cosmetic packaging machine IndiaTrends, segmentation and how to choose — buyer's guide.
cosmetic packaging machinery marketHIJ Machinery is a pharmaceutical, cosmetic and food packaging machinery manufacturer based in Rui'an, Wenzhou, Zhejiang, China. The company designs and builds cosmetic packaging equipment — including the TF-60 tube filling & sealing machine, plastic ampoule filling-sealing machines, wet wipes packing machines and sachet packaging machines — as well as complete turnkey cosmetic packaging lines.
All equipment is cGMP-ready, CE-marked and manufactured under an ISO 9001 manufacturing standard, with SUS 316L product-contact parts and full IQ/OQ documentation supplied to support each customer's own validation process. Learn more about HIJ Machinery or contact our engineering team.
Forester Xiang is the founder and chief engineer of HIJ Machinery. A former R&D engineer with 20+ years in packaging machinery, he has personally completed 100+ facility audits across 30+ countries, giving him first-hand insight into the hygiene, changeover and documentation requirements cosmetic brands face in real audits.
Forester personally reviews every cosmetic packaging project — from container and formulation analysis through line layout, Factory Acceptance Testing and commissioning. Every technical page on this site is written and reviewed under his supervision.
Filling thick SPF formulas? High-viscosity sunscreen needs piston dosing, tail-cutting and hot-air sealing in one frame — see our dedicated sunscreen cream tube filling and sealing machine (TF-60), built for creams up to 250,000 cps.
Real questions from real cosmetic brand owners and procurement managers. Don't see yours? Use any CTA on this page and we'll respond within 72 hours.
HIJ tube and ampoule fillers achieve ±0.5% accuracy on cosmetic creams and ±0.3% on liquid lotions and serums. We use PLC-controlled piston dosing with heated hopper options for viscosity-sensitive products, calibrated and verified during the Factory Acceptance Test (FAT) before shipment.
Yes. Our cosmetic packaging machines come with quick-change tooling and recipe-based HMI presets, allowing one machine to handle multiple SKUs. For complex multi-shape lines, we typically design dedicated platforms per container family (tubes, ampoules, sachets, wipes) and integrate them through a shared conveyor and central controller.
Standard cosmetic packaging machines typically ship in 45-60 days from confirmed order; fully customized turnkey lines run 90-120 days. We provide a binding production schedule with weekly progress photos and video reports, plus FAT testing with your sample materials before shipment.
All HIJ cosmetic packaging machines are cGMP-ready and CE-marked, manufactured under an ISO 9001 manufacturing standard with SUS 316L product-contact parts and hygienic design aligned with ISO 22716 principles. We supply full IQ/OQ/PQ documentation packages to support your own validation process — including for facilities producing FDA-regulated OTC crossover products.
We supply both single-machine units and complete turnkey lines. Many of our clients start with one filler or one wet-wipes packer and add cartoning, case packing, or labeling later — our modular platform design ensures every machine can integrate cleanly with future additions.
Our global service includes: remote diagnostics and video troubleshooting, on-site engineer dispatch for major regions, a 12-month warranty with whole-life maintenance support, and long-term spare-parts availability. We also provide operator training so your team is production-ready from day one.
Absolutely. For a preliminary quote, we only need: (1) container type & size, (2) product viscosity range (or a general description: "thick cream", "watery serum"), and (3) target output (units per hour or shift). NDAs are available before any technical exchange if you'd prefer to share details under confidentiality.
Pricing depends on machine type, automation level, output and container format, so every machine is quoted individually. As a guide, the TF-60 tube filling and sealing machine starts at US$19,500 (FOB China port) including one mold set and water chiller, while fully automatic turnkey lines are higher. Share your product, container and target output and we'll send a tailored quote within 72 hours — see our cosmetic packaging machine price guide for details.
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