Configure a DPP-260 flat-plate platform around your capsule, blister drawing, forming material, lidding foil, accepted output and inspection plan—not around an unsupported headline rate.
*DPP-260/360K source-document references. Final output and scope depend on the approved capsule, card layout, tooling, materials and test conditions.
DPP-260 capsule blister packing platform
Automatic flat-plate machine layout
Capsule blister application reference
Optional inspection and rejection scope
Tablet and capsule format examplesA capsule blister packaging machine is a coordinated forming, feeding, inspection, sealing, coding, traction and punching system. The correct route is defined by the real capsule and pack—not by the word “automatic” alone.
| Selection question | Why it changes the machine | Evidence to send |
|---|---|---|
| What must the blister protect? | Moisture, oxygen, light and mechanical risks influence material structure, cavity design and pack size. | Stability data, target markets, shelf life and current pack reference |
| How should the capsule be presented? | Shell type, shape, static and surface condition influence feeder design and speed stability. | Filled samples from normal production plus known defect examples |
| What is an acceptable finished pack? | Seal, visual, code and count acceptance rules determine inspection and FAT challenges. | Approved drawing, defect catalogue, test methods and reject rules |
| Where does this machine sit in the line? | Upstream supply and downstream accumulation can limit accepted output even when the blister cycle is stable. | Line layout, interface signals, container method and buffer expectation |
Each station must be approved as part of one process. A stable blister card requires more than a formed cavity: capsule presentation, seal quality, readable coding, reject handling and clean discharge must all work together.
Feed the approved forming web under controlled tension and soften thermoform material within its established process window.
Create the approved pocket geometry by positive-pressure forming, or use the configured cold-form route for Alu-Alu material.
Set the feeder, screen and gate to the capsule dimensions and flow behavior established during trials.
Confirm missing, damaged or incorrectly presented product according to the agreed detection and reject boundary.
Bring the approved coated aluminum foil into register while protecting the sealing land from product contamination.
Develop temperature, pressure and dwell-time settings for the selected forming and lidding materials.
Apply the specified batch information, then move the web through the selected mechanical or servo traction route.
Cut the approved card profile, control remaining web and transfer accepted packs to collection or downstream equipment.
Capsule size labels do not describe the whole handling risk. Shell material, static, oil on softgels, capsule locking style, product dust and surface defects can change presentation and rejection performance.
Supply production-representative shells, filled capsules, acceptable variation and known defects—not only empty samples.
Agree hopper level, vibration, screen or rolling-screen setup, gate position and refill method.
Define which empty pocket, damaged capsule, incorrect presentation and code conditions trigger rejection.
Approve the forming web, coated lidding foil, artwork, seal pattern and test method together.
Agree representative examples of an empty cavity, capsule standing proud, damaged shell, doubled product, contaminated seal land and unreadable code where those conditions are in scope. The test plan should state how each defect is introduced, detected, rejected and reconciled. This turns an inspection option into measurable evidence.
Also define what happens after a stop: whether the web remains under heat, which packs are quarantined, how the reject station is confirmed and how production restarts. Those operating details often matter more than a camera's catalog resolution.
Use these source-document values for initial URS, utility and layout review. The signed configuration, approved drawing and FAT protocol must control the final project.
| Planning item | Published DPP-260 reference | What to confirm before order |
|---|---|---|
| Maximum blanking speed | 40 cycles/min with the stated standard 57 × 80 mm × 4 layout | Real card layout, feed behavior and agreed acceptance rate |
| Feed stroke | 40–120 mm optional range | Index length from approved blister drawing |
| Maximum forming area | 245 × 112 mm | Usable layout after margins, sealing land and punching geometry |
| Maximum forming depth | Alu-Alu 12 mm; source notes 25 mm for a special machine | Capsule projection, web behavior and special configuration need |
| Heating power | Forming 2 kW × 2; heat seal 2 kW | Material structure, temperature window and site electrical design |
| Power supply / total power | 380 V, 50 Hz, three-phase four-wire; 220 V, 60 Hz reference; 11 kW | Destination standard and signed electrical list |
| Compressed-air flow | About 0.25 m³/min in source data | Required pressure, air quality and simultaneous demand |
| Material width | PVC and lidding-foil references shown at 250 mm | Approved roll width, core, outer diameter and splice method |
| Machine dimensions | 4470 × 1100 × 1740 mm | Final guarding, service access, line interfaces and installation route |
| Machine weight | About 3000 kg | Final build, floor loading, lifting and positioning plan |
| Control components | Reference list includes Siemens control and servo components | Contract BOM, preferred brands, spare strategy and regional availability |
Source: DPP-260/360K flat-plate medium-speed Alu-PVC/Alu blister packaging machine technical document. The component list is explicitly stated as reference-only and subject to contract.
Material selection should follow stability data, distribution climate, shelf-life target, opening experience, machinability and total pack size. A higher-barrier structure is not automatically the best commercial choice.
Provides product visibility and a common forming route. Confirm whether its barrier and shelf-life evidence are sufficient for the actual formulation and market.
Adds a barrier coating to a thermoform structure. Specify coating weight and supplier reference rather than using “PVDC” as a complete material specification.
Used when the approved stability strategy requires a high-barrier opaque pack. The card footprint, forming geometry and material behavior must be reviewed.
| Product consideration | Evidence to provide | Machine decision affected |
|---|---|---|
| Hard gelatin or HPMC shell | Size, lock, filled dimensions, brittleness and surface behavior | Feeder path, cavity geometry and reject challenge set |
| Softgel | Shape, oil residue, tack, deformation limits and temperature sensitivity | Gentle presentation, pocket support and cleaning method |
| Moisture- or light-sensitive fill | Stability study and target shelf life by market | PVC/PVDC or Alu-Alu route and card size |
| Multiple capsule sizes | SKU matrix, campaign size and changeover sequence | Tooling inventory, feeder parts and cleaning plan |
Do not approve only a generic name such as “PVC” or “Alu-Alu.” Record supplier, grade, thickness, coating or laminate structure, roll width, core diameter, winding orientation and the coated side of the lidding foil. Material substitutions should trigger a defined review because forming and sealing behavior can change.
Cavity pitch, sealing land, perforation, card edge, batch-code area and opening direction affect more than the primary pack. Confirm how the finished card enters a wallet or carton, whether a leaflet is required and how downstream equipment receives the pack before releasing tooling.
A capsule blister packing machine supplier should explain the layout and test basis behind an output figure. The source document publishes cycles per minute; your usable result depends on cavities per card and the complete process.
= proven cycles/min × cards per cycle × agreed acceptance rate
Then state capsule cavities per card, feeder replenishment, inspection rejects, material splices, changeovers, cleaning and downstream stops in the test basis.
Define capsule filling, polishing, metal detection, holding containers and controlled transfer into the blister feeder.
Automatic capsule filling machines →Control roll loading, web splices, forming, feeding, lidding, coding, reject verification and scrap handling.
Detailed process guide →Agree collection, transfer, leaflet/carton loading, coding, serialization boundary and case-packing accumulation.
Blister cartoning machines →A useful capsule blister packing machine price is an itemized project result. It should identify the base machine, format parts, feeder, material route, inspection, coding, utilities, documentation, services and acceptance test—not only one headline amount.
Separate the base platform, forming and sealing sets, punching tools, feeders, guide parts, coding hardware, inspection, reject devices and recommended spares. State which SKU each format set covers.
List drawings, manuals, certificates, software backup, parameter records, FAT protocol, test samples and any qualification-support documents. Assign who drafts, reviews, executes and approves each item.
Define packing, transport boundary, unloading, installation, utilities, commissioning, training, remote support and production assistance. Commercial dates and service response should come from the signed quotation—not generic webpage promises.
Practical answers for procurement, packaging engineering and production teams comparing capsule blister packaging equipment.
It is equipment that forms blister cavities, presents capsules into those cavities, introduces and heat-seals lidding foil, applies batch information, indexes the web and punches finished cards. Inspection and rejection functions are configured according to the approved project boundary.
The source document describes a feeder whose screen, rolling screen and gate are configured around product shape, size and flow. The exact capsule range should therefore be confirmed with filled production samples and approved tooling rather than inferred from capsule size labels alone.
The DPP-260/360K source document describes Alu-PVC/Alu capability and lists PVC/PVDC/PE plus coated aluminum lidding references. The final material routes, tooling, web widths and process settings must be listed in the signed configuration.
Start with a proven cycle rate and the approved number of cards per cycle, then apply the agreed acceptance rate. State cavities per card and include feeder replenishment, inspection rejects, material splices, cleaning, changeovers, interventions and downstream stops in the test basis.
Price depends on the base platform, forming route, card layout, format sets, capsule feeder, inspection and rejection scope, coding, controls, utilities, documentation, services and upstream or downstream integration. A useful quotation itemizes those decisions after reviewing samples and drawings.
FAT should use the approved samples and materials to test the agreed sequence, output basis, seal quality, code readability, reject challenges, alarms, interventions and changeover or cleaning functions included in the contract. Results and open items should be recorded.
Yes. This page focuses on capsule presentation, damage risk, cavity layout, film selection and inspection. The DPP-260 model page remains the better source for the complete platform description and model-level specification review.
Provide filled capsule samples, the SKU range, blister drawing or pack dimensions, forming and lidding material references, required accepted output, defect and reject rules, code content, utilities, room constraints, documentation needs and line-interface scope.
Send the evidence your team already has. HIJ can use it to map the machine, feeder, format parts, material route, inspection boundary, FAT basis and downstream scope as separate line items.
