High-Speed Wet Wipes Packing Machine for Single-Pack Alcohol Pads
An automatic multi-lane system for feeding non-woven rolls, folding, cutting, liquid addition, four-side sachet sealing, bag cutting and conveyor discharge.
Non-woven roll handling is only one part of the multi-lane process; final configuration follows the approved sachet drawing, formulation and sample trials.
Machine purpose
What the VPD800 does in one continuous web path
The reference configuration is designed for individually packed alcohol pads or swabs. Multiple non-woven lanes move through product preparation and four-side sachet packaging before finished packs leave by conveyor.
Load: mount packaging film and multiple non-woven rolls.
Guide and fold: control lane position and prepare the wipe format.
Cut: divide the non-woven material to the confirmed pad length.
Dose: add the specified liquid through the configured pump system.
Seal: form the four-side sachet around the wetted pad.
Finish: register, cut and transfer finished packs to the discharge conveyor.
Factory view of the web path and enclosed processing area on a VPD800 reference configuration.
Operating view
See the multi-lane process in operation
A running video is more useful when it is reviewed against your own material and sachet drawing. Watch the complete web path, not only the discharge speed.
Non-woven and film tracking
Lane-to-lane consistency
Liquid addition points
Four-side sealing stability
Registration and cut position
Finished-pack discharge
Reference configuration
VPD800 specifications to confirm before quotation
These values summarize the available VPD800 technical records. They are quotation inputs, not a substitute for a signed configuration and sample trial.
Decision item
Reference information
What must be confirmed
Primary application
Individually packed alcohol pads or swabs
Wipe dimensions, fold pattern, liquid and sachet drawing
Process arrangement
Multi-lane feeding with eight non-woven rolls/eight-column bag making described in the source records
Final lane arrangement for the selected pack format
Reference output
500–1,200 packs/min in the available configuration records, depending on wipe and pack size
Sustained output using representative materials and agreed acceptance criteria
Packaging films
Composite film, aluminized film, PE/PP and other approved composite structures
Actual roll structure, thickness, print repeat, seal window and roll geometry
Non-woven material
30–80 g/m² reference range
Grade, basis weight, width, absorbency and fold behavior
Liquid addition
Touchscreen pump setting; source records reference 0–4/5 ml per single addition and ±0.2 ml
Formulation compatibility, target dose and repeatability test; larger doses may require multiple additions
Sachet formation
Four-side sealing with photoelectric registration support
Seal integrity, easy-tear, batch marking and cut-position requirements
Reference electrical load
380 V, 50/60 Hz, 13 kW
Destination utilities and final electrical specification
Footprint, weight and component BOM
Available source revisions differ
Use the dimensions, weight and component list stated in the signed quotation
Printed-film registration and the sealing window should be proven with the actual packaging roll, not assumed from a generic material description.
Engineering review
Three stations that determine line stability
High nominal output is only useful when the unwind, wipe preparation and liquid addition stations remain synchronized with the sealing web.
1. Multi-roll unwinding
Confirm roll width, core, splice practice, web tension and the loading access required by operators.
2. Folding and cutting
The actual non-woven grade must feed, fold and cut consistently at the requested pad dimensions.
3. Liquid addition
Define the formulation, target volume, acceptable variation, cleaning method and test duration before FAT.
The confirmed core application is the individually packed alcohol pad or swab format.
Application boundary
Start with the wipe, liquid and sachet—not the machine name
The VPD800 records support single-pack alcohol pads and swabs. A different wet-wipe product should only be accepted after its material and process conditions are reviewed.
Finished wipe length, width and fold
Non-woven grade and basis weight
Liquid chemistry and target volume
Sachet film structure and seal window
Printed repeat and registration mark
Product-use and market requirements
Important: baby wipes, cosmetic wipes and other disinfecting-wipe formats may require a different feeding, folding, dosing or sealing configuration. Submit samples before model selection.
Capacity planning
Size the machine from good packs per shift
Do not select a high-speed wet wipes packing machine from a maximum catalog number alone. Work backward from saleable output and then prove the requested condition with samples.
Required nominal rate = target good packs per shift ÷ planned running minutes ÷ verified operating efficiency
1
Define the product
State wipe size, fold, liquid dose, film and finished sachet dimensions.
2
Define good output
Use accepted packs per shift after planned stops, changeovers and quality checks.
3
Verify the condition
Record sustained rate, waste, dose, registration and seal results during the agreed trial.
Turn the quotation into testable acceptance criteria
A useful quotation states what will be tested, with which samples and at what operating condition. Send these inputs before the machine configuration is frozen.
For each acceptance run, record the product format, material batch, liquid, machine settings, start and stop time, good packs, rejects, dose results, registration position and seal-test result.
This makes the FAT result comparable to the condition expected at your site.
Buyer questions
VPD800 wet wipes packing machine FAQ
How fast is the VPD800 wet wipes packing machine?
The available VPD800 configuration records list a reference range of 500–1,200 packs per minute depending on wipe and pack size. The sustained rate for your project must be verified with representative non-woven, liquid and packaging film.
What products is the VPD800 designed to pack?
The confirmed core application is individually packed alcohol pads or swabs. Other wet-wipe products require a technical review of wipe dimensions, fold, liquid, film and sealing conditions before the model is accepted.
Which packaging films can the machine use?
The source records reference composite film, aluminized film, PE/PP and other approved composite structures. The actual roll must still be tested for thickness, print repeat, seal window, roll geometry and web tracking.
How many lanes does the reference configuration use?
The available records describe multiple non-woven rolls and an eight-column bag-making arrangement. The final lane arrangement must be confirmed against the selected sachet and wipe dimensions in the signed configuration.
How is liquid dosing controlled?
The pump setting is entered from the touchscreen. Reference records state 0–4/5 ml for a single addition and ±0.2 ml, but the formulation, target volume and repeatability must be validated; larger doses may require more than one addition.
What control system does the machine use?
The available technical records describe touchscreen operation, servo drive and programmable control. Because component lists vary between source revisions, the final brands and models should be stated in the signed quotation.
What information is needed for an accurate quotation?
Send the wipe material, basis weight, finished size, fold, liquid formulation and dose, sachet drawing, packaging film, target good output, utilities and any printing, easy-tear or documentation requirements.
What should be tested during FAT?
Run representative non-woven, liquid and film at the agreed condition, then record sustained output, dose repeatability, registration, cut position, seal quality, waste and the required batch-marking or easy-tear functions.
Project review
Configure the VPD800 around your actual pack
Send your non-woven, liquid, sachet drawing, film specification and required good output. HIJ will return a configuration for technical review and sample testing.
