What you'll see in this demo
Film unwinding → thermoforming → 5-head peristaltic filling → heat sealing & batch number coding → back-end crop → slitting into ampoule strips (or single-ampoule cut).
CE-Marked · cGMP-Ready Design · Form-Fill-Seal
Plastic Ampoule Oral Liquid Filling Sealing Machine (GGS-118P5) — From $20,800 FOB
Compact 5-head form-fill-seal machine that forms, fills, seals, batch-codes, and cuts plastic monodose ampoules from PVC/PE or PET/PE roll film in one continuous cycle. Fills 0.3–200 ml of oral liquid, cosmetic serum, perfume, essential oil, or syrup at up to 100 ampoules/min — with a no-leak, no-foam, no-overflow filling head and SUS 316L product-contact parts.
100/min
Output @ 10 ml
0.3–200ml
Filling Volume
5 Heads
Peristaltic Filling
SUS 316L
Contact Parts
No-Leak Filling Head
6 Automatic Stations
Custom Ampoule Molds
~35-Day Delivery
We redesigned the heat-sealing station on this unit specifically to solve the weak-seal problem I kept seeing on cheaper machines during factory audits. Every ampoule leaves the line hermetically sealed.
— Forester Xiang, Founder & Chief Engineer
One-Step Cycle
Form · Fill · Seal
Real FOB Price
From $20,800
Founder's Insight
Why I Recommend the GGS-118P5 for Small-Batch Liquid Ampoules
Forester Xiang
Founder & Chief Engineer, HIJ Machinery · 20+ years · 100+ facility audits in 30+ countries
Most buyers looking at plastic ampoules don't need a €400,000 aseptic BFS line — they need a compact machine that runs small batches of oral liquid or serum reliably, changes molds quickly, and doesn't leak. That's exactly what we built the GGS-118P5 to do. The filling head produces no leakage, no foam, and no overflow, and every product-contact part is SUS 316L.
Plastic Ampoule Filling Sealing Machine — Quick Answer
A plastic ampoule oral liquid filling sealing machine is a form-fill-seal (FFS) machine that thermoforms plastic monodose ampoules from PVC/PE or PET/PE roll film, fills them with liquid, heat-seals, batch-codes, and cuts them — all in one continuous automated cycle. The HIJ GGS-118P5 performs this across 6 automatic stations, fills 0.3–200 ml per ampoule at up to 100 pcs/min, and is priced from $20,800 FOB Ningbo.
Model: GGS-118P5 (5 filling heads)
Capacity: ~100 pcs/min @ 10 ml · ~40 pcs/min @ 200 ml
Filling volume: 0.3–200 ml
Film: PVC/PE, PET/PE (0.2–0.4 mm)
Control: Schneider PLC + Schneider HMI
Contact parts: SUS 316L (cGMP-ready design)
Power: 4.5 kW · 220V/380V 50Hz
Price: From $20,800 FOB Ningbo
Applications: oral liquid, cosmetic serum, perfume, essential oil, olive oil, syrup, fruit paste, liquid health supplements
Key Takeaways
- One machine handles forming, filling, sealing, batch coding, and cutting — no separate bottle supply chain needed.
- Real transparent pricing: $20,800 FOB base with one mold and peristaltic pump included; extra molds cost $3,200 each.
- Best fit for small-batch and multi-product producers; bottle shape is fully customizable per mold.
- For flat-bottom ampoules or registered (positioned) printing, the larger GGS-240 series is the right choice.
- SUS 316L contact parts and full documentation support your own IQ/OQ/PQ validation program.
Source: HIJ Machinery (Wenzhou Trustar Machinery Technology Co., Ltd) — official GGS-118P5 specification and quotation data. Reviewed by Forester Xiang, Founder & Chief Engineer (20+ years, 100+ pharmaceutical & cosmetic facility audits across 30+ countries).
Technical Sheet
GGS-118P5 Detailed Technical Specifications & Parameters
Every figure below comes straight from the official GGS-118P5 factory specification — no marketing inflation. This is the data you can put directly into your URS.
GGS-118P5 Plastic Ampoule Liquid Filling and Sealing Machine — Specifications
| Parameter | GGS-118P5 | What This Means For You |
|---|---|---|
| Filling Heads | 5 (peristaltic pump, HUIYU) | Five ampoules filled per cycle. Rotary valve or UBA pumps available for different product viscosities. |
| Production Capacity | ~100 pcs/min @ 10 ml · ~40 pcs/min @ 200 ml | Honest, bottle-size-dependent figures — the numbers you'll actually see in production, not brochure peaks. |
| Filling Volume | 0.3 – 200 ml | From 0.3 ml serum monodoses to 200 ml syrup bottles on the same platform — one machine, many SKUs. |
| Max. Forming Depth | 12 mm | Defines the ampoule profile depth your custom molds can form. |
| Cutting Speed | 0 – 25 cycles/min (stepless) | Stepless frequency adjustment lets you dial in speed to match product foaming behavior and film type. |
| Packing Material | PVC/PE, PET/PE (0.2–0.4 mm) | Standard pharma and cosmetic monodose films; other suitable films on request. |
| Control System | Schneider PLC (TM200C40U) + Schneider HMI | Global-brand electricals (Schneider, Omron, Fotek) mean spare parts are available in your country, not just ours. |
| Product-Contact Parts | SUS 316L stainless steel | cGMP-ready design; documentation supports your own IQ/OQ/PQ validation program. |
| Power | 4.5 kW · 220V/380V 50Hz (customizable) | Low energy draw — runs on standard workshop power in virtually any country. |
| Dimensions / Weight | 2300 × 850 × 1500 mm · 750 kg | Compact footprint fits small production rooms; no reinforced flooring required. |
| Automatic Stations | 6: film release → forming → filling → batch coding → cropping → slitting | The full form-fill-seal cycle runs unattended from roll film to finished ampoule strip. |
| Line Integration | Connects with labeling machine | Extend into a fill-seal-label line, or a full turnkey line with cartoning downstream. |
Need Custom Specifications?
Custom mold geometry, voltage, pump type (peristaltic / rotary valve / UBA), and line integration — engineered to your product.
Get Free Turnkey Quote
Live Demo
Watch the GGS-118P5 Running at Production Speed
The complete form-fill-seal cycle in action — roll film release, thermoforming, 5-head peristaltic filling, heat sealing with batch coding, cropping, and slitting into finished ampoule strips. Real production speed, no edits.
Play
Step-by-Step Process
How the Plastic Ampoule Filling Sealing Machine Works (6 Automatic Stations)
The GGS-118P5 completes six working stations automatically through its Schneider PLC program: roll film release → PVC/PE forming → filling → batch number pressing → back-end crop → slitting.
Why One-Step Form-Fill-Seal Beats Buying Pre-Made Bottles
Because the ampoule is formed, filled, and sealed in one continuous roll-film operation, the container is never handled, stored, or transported open — which removes the contamination and logistics risks of buying, washing, and feeding pre-made bottles. You also eliminate an entire bottle supply chain: your packaging inventory becomes a roll of film. This is why FFS monodose packaging (often searched as blow-fill-seal / BFS-style packaging) has become the standard for single-dose oral liquids and cosmetic serums.
Technology Comparison
Plastic Ampoule (FFS) vs Glass Ampoule vs Conventional Bottle Filling
Why single-dose plastic ampoules are replacing glass ampoules and bottle filling for oral liquids and cosmetic serums.
| Factor | Plastic Ampoule (FFS) | Glass Ampoule | Conventional Bottle |
|---|---|---|---|
| Process | One-step form-fill-seal | Multi-step (wash, fill, flame-seal) | Multi-step (feed, fill, cap) |
| Container Supply | Formed in-line from roll film | Purchased, washed, sterilized | Purchased & fed |
| Breakage Risk | None (unbreakable) | High (glass shards hazard) | Low–medium |
| Unit Packaging Cost | Low (film only) | High | Medium |
| Dosing Format | Single-dose (0.3–200 ml) | Single-dose (small volumes) | Multi-dose |
| Brand Customization | Custom mold shapes & embossing | Standard shapes only | Label-dependent |
| Best For | Oral liquids, serums, oils, syrups | Injectables | Large-volume liquids |
Source: HIJ Machinery engineering team comparison for oral liquid and cosmetic serum packaging formats. Read the full guide: Plastic Ampoule vs Glass Ampoule.
Versatile Solutions
Key Applications: Pharma, Cosmetic, Food & More
The GGS-118P5 is designed for small-batch filling across many products — oral liquid, perfume, essential oil, olive oil, syrup, fruit paste, and liquid health-care products in the pharmaceutical, herbal, cosmetic, food, and supplement industries.
Pharmaceutical & Herbal
Single-Dose Oral Liquids Oral liquid syrups
Pediatric medications
Cough syrups
Herbal tonics
Validation: SUS 316L contact parts and full documentation (DQ/IQ/OQ/PQ support) for your own WHO GMP / cGMP validation program
Compare with Liquid Blister Machine
Cosmetics
Premium Serum Monodoses Vitamin C serums
Hyaluronic acid ampoules
Perfume & fragrance samples
Essential oils
Hair & scalp ampoules
Standards: Design supports ISO 22716 (cosmetic GMP) practices; custom mold shapes give your monodose a branded look
See Cosmetic Ampoule Machine
Food & Supplements
Nutraceutical Filling Liquid vitamins
Olive oil portions
Syrup & fruit paste
Energy shots
Honey portions
Food Safety: Food-contact compliant contact parts (SUS 316L); supports HACCP practices in your facility
See Honey Sachet Alternative
Related Cosmetic Packaging Machines
Which Application Fits Your Product?
Tell us your liquid, viscosity, and target dose — we'll confirm the right pump type and mold within 24 hours.
Get Free Turnkey Quote
Find Your Configuration
Which Liquid Filling Application Fits Your Product?
One FFS platform, configured precisely for your industry. Explore the dedicated solution for your liquid product type.
Oral Liquid Filling Machine
Single-dose syrups, pediatric meds, herbal tonics.
ExploreCosmetic Ampoule Filling Machine
Vitamin C, hyaluronic acid, anti-aging serums.
ExplorePerfume & Essential Oil Filling
Volatile liquids, anti-overflow filling, fragrance dosing.
ExploreLiquid Food & Syrup Filling
Food-contact compliant honey, syrup, energy shot filling.
ExploreBlow-Fill-Seal (BFS) Technology
Full technical guide: how BFS works, types, applications.
Learn MoreAmpoule Machine Price & ROI
Real cost breakdown, options pricing, payment terms.
View PricingHIJ Knowledge Center — Buyer Guides
The HIJ Advantage
Why Choose HIJ Over Other Manufacturers?
We're not just another supplier. We're your dedicated partner with 20+ years of industry expertise and commitment to your success.
20+ Years Engineering
True Custom Molds, Not Just Configuration
Your bottle shape is customized to your requirement — one mold is included with the machine, and additional molds for new shapes or sizes cost $3,200 each. Your monodose can look like your brand, not like everyone else's.
Documentation for Your Validation Program
We supply complete documentation packages — DQ/IQ/OQ/PQ protocol support, FAT reports, and material certificates — so your team can execute your own GMP validation program smoothly. Learn about our service support →
Seamless Turnkey Integration
The GGS-118P5 connects directly with a labeling machine, and we integrate it with downstream cartoning machines into one harmonized line — something single-machine sellers can't do. Explore turnkey solutions →
Frequently Asked Questions
FAQ: Plastic Ampoule Filling Sealing Machine — Price, Specs & Support
Real questions from real buyers — answered with real numbers from our official quotation, not marketing ranges.
How much does a plastic ampoule oral liquid filling sealing machine cost?
The HIJ GGS-118P5 plastic ampoule filling sealing machine costs $20,800 FOB Ningbo, including one set of mold and a peristaltic pump for water-like liquid filling. Optional devices: extra mold for a different bottle shape or size $3,200, air compressor $1,950, and chiller $2,150. A fully optioned machine is around $28,100. Payment is T/T with 30% deposit and 70% before shipment, and delivery takes about 35 days from confirmed order.
What is the production capacity of the GGS-118P5?
For 10 ml liquid filling, the GGS-118P5 produces about 100 ampoules per minute. For 200 ml filling, capacity is about 40 pieces per minute. Actual output depends on your bottle size and shape. The machine has 5 filling heads and a stepless frequency-adjustable cutting speed of 0 to 25 cycles per minute.
Which liquids and packaging films can this machine handle?
The GGS-118P5 fills oral liquid, perfume, essential oil, olive oil, syrup, fruit paste, and liquid health-care products for the pharmaceutical, herbal, cosmetic, food, and supplement industries. It forms ampoules from PVC/PE or PET/PE film of 0.2 to 0.4 mm thickness, or other suitable packing films. The standard peristaltic pump handles water-like liquids; rotary valve or UBA pumps can be configured for products with different flow behavior.
Can the ampoule bottle shape be customized?
Yes. The bottle shape is customized to your requirement, and one mold is included with the machine. Each additional mold for a different shape or size costs $3,200. Note that the GGS-118 series suits bottles without a flat bottom and with random or no printing. If each bottle needs a logo or printed image in the same registered position, or a flat bottom, the GGS-240 series is the correct machine.
Is the GGS-118P5 suitable for GMP production environments?
The GGS-118P5 features a cGMP-ready design: all product-contact parts are SUS 316L stainless steel, the filling head produces no leakage, no foam, and no overflow, and main pneumatic and electrical components are well-known brands including Schneider, Omron, and Fotek. HIJ provides complete documentation support, including DQ/IQ/OQ/PQ protocol assistance, so your team can execute your own GMP validation program.
What warranty and installation support do you provide?
The machine carries a 12-month warranty starting from the date of arrival, during which free spare parts for quality-related issues are shipped by fast courier within 10 days. On-site installation and commissioning by our technicians is available worldwide after the machine is placed at your site, with travel and accommodation covered by the buyer per standard terms. The machine can also be connected with a labeling machine for a complete filling, sealing, and labeling line.
20+ Years of Engineering Excellence
Founder Forester Xiang has audited 100+ pharmaceutical and cosmetic facilities across 30+ countries — every GGS-118P5 reflects what those audits taught us about what actually fails on the factory floor.
Still Have Questions?
Our technical team responds with a personalized answer and quotation within 24 hours.
Get Free Turnkey QuoteAbout HIJ Machinery
HIJ Machinery (legal name: Wenzhou Trustar Machinery Technology Co., Ltd) is a pharmaceutical and cosmetic packaging machinery manufacturer founded in 2004 and headquartered in Rui'an, Wenzhou, Zhejiang, China. The company manufactures plastic ampoule filling sealing machines (including the GGS-118P5 and GGS-240 series), blister packing machines, capsule filling machines, cartoning machines, and complete turnkey packaging lines. Equipment is CE-marked, built to ISO 9001 manufacturing standards with cGMP-ready design, and shipped with documentation that supports customers' own IQ/OQ/PQ validation programs. Founder Forester Xiang has 20+ years of pharmaceutical machinery experience and has personally audited 100+ pharmaceutical and cosmetic facilities across 30+ countries.