A modular Alu-PVC and Alu-Alu blister packaging platform for tablets, capsules, ampoules,
medical items and similar products, with adjustable stroke, inspection and reject capability,
no-tool station change and optional servo traction.
245 × 112 mm forming area40–120 mm feed strokeAlu-PVC / Alu-AluReference Siemens controls
9,600/hReference output at 40 cycles/min with a standard four-sheet layout
10–60Adjustable punching-frequency range; project conditions determine the usable rate
11 kWReference total installed power in the technical document
3,000 kgReference machine weight for the documented configuration
Product overview
What is the DPP-260 blister packing machine?
The DPP-260 is a medium-speed automatic flat-plate blister machine that forms, feeds, seals,
codes and punches packs in one line. Its modular stations, adjustable travel and split-frame
construction are designed for pharmaceutical production areas and format-dependent projects.
Best-fit project profile
Use the DPP-260 when you need a wider commercial-production platform than a compact blister machine,
but selection must still be based on the actual product, blister drawing, material, feeder and required
accepted output—not the model number alone. Review the blister packing machine range and compare compact projects with the DPP-250 platform.
Engineering design
Why buyers shortlist the DPP-260 platform
The useful difference is not a marketing maximum. It is how the machine is installed, adjusted,
changed over, inspected and recovered during routine production.
1
Alu-PVC and Alu-Alu scope
The documented platform supports thermoformed Alu-PVC packs and Alu-Alu projects with the required forming system and tooling.
2
Split-frame installation
The machine can be separated for elevator access and purification-workshop entry, then located with cylindrical pins and screws.
3
Adjustable travel
The 40–120 mm feed-stroke range supports different blister lengths; the proposed drawing determines the final setup.
4
No-tool station locking
Forming, sealing, embossing, batch coding and punching modules use guided insertion and handle-lock change methods.
5
Stop-state seal protection
The air-cushion heat-seal design raises the mesh plate when stopped to reduce heat exposure and improve cleaning access.
6
Inspection and reject path
The documented system includes detection and waste removal for missing-product blister sheets; exact camera scope is contractual.
Station sequence
How the DPP-260 blister machine works
The process moves the packaging web through forming, filling, sealing, coding, traction and punching.
Confirm every station against the nominated product and blister drawing.
1
Unwind
The roll holder locates the forming web and motorized unwinding reduces traction resistance; end-of-roll alarm and stop are documented.
2
Heat and form
For Alu-PVC production, contact heating softens the web before positive-pressure forming creates the blister cavities.
3
Feed product
A project-specific feeder places tablets, capsules or other products into formed cavities; contact components use stainless and non-toxic materials.
4
Heat seal
Aluminum lidding foil is sealed to the formed web using air-cushion flat-plate sealing with selected mesh pattern.
5
Inspect and reject
Detection identifies missing-product sheets and directs nonconforming output to the agreed reject path.
6
Code and emboss
The batch-number station can imprint production date, batch number or other agreed characters after sealing.
7
Index and pull
Mechanical or configured servo traction advances the web through the selected feed stroke with synchronized station timing.
8
Punch and discharge
The cutting station punches finished sheets; a suction or conveyor discharge arrangement can be configured for downstream transfer.
✓
Connect downstream
Final discharge and synchronization should be defined if the machine feeds a cartoner or other packaging equipment.
The feeder must be selected from product size, shape, fragility, dust and orientation requirements.Forming conditions, web width, cavity depth and feed stroke must match the approved blister drawing.
The values below come from the DPP-260/360K technical document. They are reference values;
the signed quotation and contract must identify the final configuration.
9,600reference blister sheets/hour
How the reference output is calculated
The technical table states 40 blanking cycles/min for a standard 57 × 80 mm, four-sheet layout.
Actual accepted output changes with blister dimensions, packs per cycle, product feeding, material and the approved operating window.
Parameter
DPP-260 reference
Quotation check
Machine type
Flat-plate medium-speed Alu-PVC / Alu blister packing machine
Confirm project material and required station set.
Punching-frequency range
10–60 cycles/min according to stroke and feeding difficulty
State the guaranteed rate for the nominated product and format.
Standard reference speed
40 cycles/min for 57 × 80 mm × 4 layout
Do not compare this figure without packs per cycle.
Feed stroke
40–120 mm
Confirm the finished blister length and registration requirement.
Maximum forming area
245 × 112 mm
Submit the approved blister drawing.
Maximum forming depth
12 mm for Alu-Alu; special machine up to 25 mm
Depth and material must be reviewed together.
Forming heating power
2 kW × 2
Reference configuration.
Heat-seal heating power
2 kW
Confirm sealing material and process window.
Power supply / total power
Three-phase four-wire 380 V 50 Hz, or 220 V 60 Hz; 11 kW
Confirm destination voltage before manufacture.
Main motor
3 kW
Reference configuration.
Air volume flow
Approx. 0.25 m³/min
Supplier to confirm pressure and air quality in the utility list.
Forming web
PVC/PVDC/PE, nominal 0.25 mm; stated range 0.15–0.5 mm; up to 250 mm wide
Confirm the actual material structure and roll drawing.
PTP lidding foil
0.02 mm × 250 mm reference; document also lists 0.02–0.025 mm
Confirm foil thickness, print side and sealing lacquer.
Machine dimensions
4470 × 1100 × 1740 mm
Review access, maintenance clearance and product flow.
Packed dimensions
5000 × 1170 × 1850 mm
Confirm shipping and site-entry route.
Machine weight
Approx. 3000 kg
Use for floor-loading and handling review.
Packaging formats
Materials and products the DPP-260 can be configured for
Material and product capability is tooling- and feeder-dependent. Send representative samples before the supplier commits to output.
Alu-PVC
Contact-heated forming web
Positive-pressure cavity forming
PTP aluminum lidding foil
Clear product presentation
PVDC / multilayer web
Barrier structure confirmed by supplier
Forming and sealing trials required
Roll dimensions must match unwind design
Output confirmed during FAT
Alu-Alu
Dedicated cold-form tooling
Depth and web expansion review
Layout confirmed from product dimensions
Quote output on the actual cold-form format
TabletsRound, oval or oblong products with a feeder and pocket layout designed from actual samples.Capsules and softgelsCavity depth, product orientation and feeding stability determine the approved format.Pharmaceutical and nutraceutical packsBatch coding, inspection and documentation can be defined for the production workflow.Ampoules and medical itemsConfirm product retention, pocket geometry, lidding material and opening requirement. For a dedicated medical-device project, review the syringe blister packing machine guide.Cold-form barrier packsUse project-specific Alu-Alu tooling and quote against the actual drawing.Food and similar productsProduct-contact, feeding and material requirements must be confirmed for the intended market.
Choose material before freezing the machine configuration.
The technical document states that its component configuration is for reference and the contract governs.
Use the matrix below to prevent assumptions from turning into scope gaps.
Scope item
Documented basis
What to write in the quotation
HMI and PLC
Siemens screen and CPU components are listed in the reference configuration.
Exact model numbers, screen size, language and recipe functions.
Traction
Mechanical and servo traction arrangements are described.
Selected traction type and included servo hardware.
Product feeder
Feeder type depends on product shape, size, flow and filling behavior.
Feeder drawing, sample-test basis and acceptance rate.
Camera inspection
HMI/camera system and missing-product rejection are described.
Inspection points, defect classes, reject logic and evidence.
Photoelectric registration
Automatic photoelectric plate and travel compensation can be configured.
Printed-web requirement, mark dimensions and registration tolerance.
Discharge
A plate-suction device can transfer output to a conveyor.
Standalone collection or synchronized downstream transfer.
Tooling
Forming, sealing, coding and punching tools use guided handle-lock change.
Number of formats, spare parts, drawings and change procedure.
Documentation
The source document does not define a universal qualification package.
List every required drawing, manual, certificate and protocol explicitly.
Standalone machine
Define discharge, collection and operator handling when blister sheets are packed manually.
Blister-to-carton line
Define synchronization, accumulation, leaflet, cartoning, coding, inspection and rejection as one line scope.
Validation-led project
Define the URS response, design evidence, test protocols, traceability and open-item closeout before order.
For a downstream line, review the blister cartoning machine and keep the final interface in one URS.
Acceptance planning
DPP-260 FAT evidence checklist
Test the configured machine with representative product and packaging materials. A no-load speed run does not prove accepted blister output.
Approved product samples and dimensions
Blister drawing, cavity layout and packs per cycle
Production forming web and lidding foil
Target cycles per minute and accepted output
Continuous run duration and stop accounting
Input, accepted output and reject reconciliation
Missing-product detection challenge
Seal, forming, cut and registration checks
Batch coding and character inspection
Roll-end alarm and stop-state behavior
Tool-change and restart demonstration
Signed results, samples and open-item list
My insight — Forester Xiang
Do not compare DPP-260 quotations by model name or theoretical speed alone. Ask every supplier to show
the blister drawing, packs per cycle, feeder type, forming material and acceptance basis behind the output.
The fastest way to avoid a bad purchase is to agree the FAT product, run duration, reject definition and
evidence package before the machine is built.
Coding, camera inspection, reject confirmation, records, access levels and line-interface requirements.
6
Evidence
Drawings, manuals, certificates, FAT protocol, qualification support, training, spare parts and site services.
Frequently asked questions
DPP-260 blister packing machine FAQ
What products can the DPP-260 blister packing machine handle?
The source document covers drugs such as tablets, capsules and ampoules, together with food, medical equipment and similar products. Final capability depends on the feeder, blister drawing, forming depth, material and product samples.
What is the verified output of the DPP-260?
The technical table gives a standard reference of 40 blanking cycles per minute for a 57 × 80 mm, four-sheet layout. That equals 9,600 gross blister sheets per hour. The document also describes an adjustable 10–60 cycles/min range, but usable output must be confirmed for the actual product, format and feeder.
Can the DPP-260 package both Alu-PVC and Alu-Alu formats?
Yes. The documented DPP-260/360K platform supports Alu-PVC and Alu-Alu packaging. The cold-form project requires the appropriate forming system and tooling, and output must be quoted for the nominated Alu-Alu layout and depth.
What are the DPP-260 forming area and feed-stroke limits?
The reference maximum forming area is 245 × 112 mm and the selectable feed-stroke range is 40–120 mm. The approved blister drawing must fit both limits after tooling, registration and cutting allowances are considered.
How deep can the DPP-260 form a blister cavity?
The source table states 12 mm maximum depth for Alu-Alu and notes that a special machine can reach 25 mm. The required depth must be reviewed with material draw behavior, pocket geometry and product dimensions before quotation.
Does the DPP-260 include automatic inspection and rejection?
The source document describes detection and waste removal for missing-product blister sheets and lists an HMI/camera system. The final quotation should define camera scope, defect classes, reject logic, reject confirmation and FAT challenge tests.
Can the DPP-260 connect to a cartoning machine?
It can be configured with a plate-suction and conveyor discharge arrangement for downstream transfer. The blister-to-carton interface, synchronization, accumulation, coding, inspection and rejection scope should be specified as one line requirement.
What information is required for a DPP-260 quotation?
Provide product samples and dimensions, the blister drawing, forming and lidding materials, annual accepted output, batch and shift pattern, feeder requirement, coding and inspection scope, utilities, documentation and the requested FAT evidence.
Project inquiry
Configure the DPP-260 around your real blister project
Send the six inputs below. HIJ can return a project-specific configuration, tooling basis,
reference output calculation, utility list and FAT scope instead of a generic model quotation.
