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Vertical Cartoning Machine — GSZ-60 Top-Opening Cartoner

This vertical cartoning machine (model GSZ-60) is a fully automatic top-opening cartoner that loads products into the carton from the top at 5–50 cartons per minute — so it can box upright and irregular-shaped products that side-load cartoners can't. Built with Siemens controls and an SEW motor for food, household, personal-care and general packaging lines.

Speed5–50 cartons/min
LoadingTop-opening (top-load)
StrengthPacks irregular shapes
ControlsSiemens PLC · SEW motor
Quick Answer

What is a vertical cartoning machine?

A vertical cartoning machine is an automatic packaging machine that loads products into a folding carton from the top (top-load / top-opening), rather than pushing them in from the side. This top-load action lets it handle upright and irregular-shaped items that a horizontal (side-load) cartoner cannot.

The GSZ-60 from HIJ Machinery is a fully automatic top-opening vertical cartoning machine running at 5–50 cartons per minute. It uses Siemens controls (PLC, drive and HMI) with an SEW main motor, and packs products such as coffee, salt, pasta, chocolate, pet food, vials and perfume bottles.

  • Handles irregular shapes — packs products that side-load cartoners can't, thanks to top-opening loading.
  • Vertical vs horizontal: vertical = top-load (upright / irregular items); horizontal = side-load (flat, stackable items).
  • Premium build: Siemens PLC/drive/HMI, SEW motor, Schneider, Omron, SICK and Airtac components for reliability and easy servicing.

GSZ-60 — Key Facts

ManufacturerHIJ Machinery (Rui'an, Wenzhou, China)
ModelGSZ-60
Machine typeFully automatic top-opening (top-load / vertical) cartoning machine
Cartoning speed5–50 cartons/min
Carton size range60×90×50 mm to 180×210×110 mm
Carton board350–450 g/m²
SealingHot-melt glue
ControlsSiemens S7-200 PLC · SINAMICS V20 drive · SMART 700IE HMI
Dimensions / weight3920×1850×1950 mm · approx. 1700 kg
Typical productsCoffee, salt, pasta, chocolate, pet food, vials, perfume
Forester Xiang, founder and chief engineer of HIJ Machinery

Reviewed by Forester Xiang

Founder & Chief Engineer, HIJ Machinery

20+ years in packaging machinery · 100+ factory audits across 30+ countries.

Trusted by Global Brands & Built with Premium Components

Our cartoning machines serve packaging lines for brands around the world

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Siemens PLC, Drive & HMI  |  SEW Motor  |  Schneider  |  Omron  |  SICK  |  Airtac  |  Patented Top-Opening Design

Struggling to Carton Awkward or Upright Products?

Three problems we hear most from packaging engineers—and how the GSZ-60 top-opening cartoner solves each one.

Side-Load Machines Can't Handle Your Product?

Bottles, jars, pouches and irregular shapes tip over or jam in a side-push cartoner, so you're stuck hand-packing them.

Our Solution

The GSZ-60 loads from the top, so it cartons upright and irregular-shaped products that side-load cartoners simply can't—a capability covered by our patented design.

Chain-Driven Machines Wear Out Fast?

Traditional chain conveyors stretch and lose accuracy over time, meaning more downtime, more maintenance and a shorter machine life.

Our Solution

The GSZ-60 uses all-aluminium moulds on a ring guide rail instead of a chain—delivering stable accuracy and a longer service life for both the moulds and the machine.

Empty or Defective Cartons Slipping Through?

A missing product or a badly formed carton reaching your customer means complaints, returns and a hit to your brand.

Our Solution

A built-in in-carton detection & automatic rejection system removes any unqualified carton before output, so only good cartons reach your line.

How the GSZ-60 Top-Opening Cartoner Works

Four precision-engineered stages—from servo carton pick-up to qualified output—that make the GSZ-60 reliable shift after shift.

GSZ-60 servo-driven carton pick-up and forming

Servo Carton Pick-up & Forming

A servo-driven vacuum system picks each carton blank and forms it. Pick-up motion is adjusted directly on the Siemens touchscreen—no mechanical tinkering—so set-up and fine-tuning are simple.

Servo transmission for precise, repeatable pick-up
Pick-up settings adjusted on the Siemens SMART 700IE HMI
Easy, fast changeover between carton sizes (with mould change)
1
GSZ-60 top-opening loading of upright and irregular products

Top-Opening Product Loading

Products are loaded into the carton from the top. This top-opening action handles upright and irregular-shaped items that side-load cartoners can't—from bottles and jars to pouches and unusual shapes.

Gentle top-load for fragile or upright containers
Cartons irregular shapes a side-push machine cannot
Patented top-opening design
2
GSZ-60 all-aluminium mould ring guide-rail conveying

Aluminium Mould Ring Guide-Rail Conveying

Instead of a traditional chain, the GSZ-60 conveys cartons on all-aluminium moulds running on a ring guide rail. The result is stable accuracy and a longer service life for both the moulds and the whole machine.

No chain stretch—accuracy stays consistent over time
Longer mould and machine lifespan, lower maintenance
Smooth, quiet carton transport
3
GSZ-60 detection, hot-melt sealing and qualified carton output

Detection, Sealing & Qualified Output

Each carton is sealed with a hot-melt glue device, then an in-carton detection and rejection mechanism removes any unqualified carton—so only good products leave the machine.

Hot-melt glue sealing for a clean, secure close
In-carton detection rejects empty or defective cartons
Only qualified cartons reach the output conveyor
4
Live Demo

See How the GSZ-60 Vertical Cartoning Machine Works

Watch the GSZ-60 in action—from servo carton pick-up to qualified output—and see how it cartons upright and irregular products that side-load machines can't.

Play

Reliable Output
5–50 cartons/min

Easy Set-up
On-screen pick-up adjustment

Handles Irregular Shapes
Top-opening loading

Notice the top-opening loading and the in-carton detection & reject—only good cartons leave the machine, shift after shift.

Ready to See It in Your Facility?

Get a free quote for the GSZ-60, configured to your product and carton size. Our team will recommend the right set-up for your line.

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Technical Data

Main Technical Parameters of the GSZ-60 Model

Verified specifications for the GSZ-60 fully automatic top-opening (top-load) cartoning machine—for procurement, engineering design and line integration.

ParameterSpecification
Cartoning Speed5 – 50 cartons/min (depending on carton and product)
Carton Size Range (L×W×H)Min: 60 × 90 × 50 mm
Max: 180 × 210 × 110 mm
Carton Board Weight350 – 450 g/m²
Power Supply380V, 50Hz
Compressed Air Requirement≥ 0.6 MPa
Machine WeightApprox. 1700 kg
Overall Dimensions (L×W×H)3920 mm × 1850 mm × 1950 mm
Sealing MethodHot-melt glue (glue unit included as standard)
Carton Pick-upServo-driven; pick-up motion adjusted directly on the touchscreen
Carton ConveyingAll-aluminium moulds on a ring (circular) guide rail — longer service life than traditional chain conveying
Quality ControlIn-carton product detection with automatic rejection of unqualified cartons
Housing MaterialStainless steel

Built with Premium Branded Components

The GSZ-60 uses internationally recognised electrical and pneumatic parts for reliability and easy worldwide servicing.

ComponentModel & Brand
PLCSiemens SIMATIC S7-200 (Germany)
Variable Frequency DriveSiemens SINAMICS V20 (Germany)
Touchscreen HMISiemens SMART 700IE (Germany)
Main MotorSEW R27DR2S80M4 (Germany)
ContactorSchneider LC1N1810 (France)
Circuit BreakersSchneider OSMC32N3C32 / OSMC32N1C10 (France)
Rotary EncoderOmron E6B2-CWZ6C 1000P/R (Japan)
Photoelectric SensorsSICK GTB6-N1212 (Germany)
Pneumatics (FRL, valves, vacuum, cylinders)Airtac (Taiwan)
Switching Power SupplyDelta PMC-24V50W1AA (Taiwan)

Need the Full Spec Sheet & Drawings?

Request the complete GSZ-60 technical document with machine drawings and the configuration list—or a customised quote for your specific product and carton size.

Versatile Applications

What Can the GSZ-60 Carton?

Because it loads from the top, the GSZ-60 is a true multi-purpose cartoner—packing food, household, personal-care and irregular-shaped products that side-load machines struggle with.

Food & Beverage

Coffee — bags, pods, jars and capsules
Salt and seasonings in pouches or boxes
Pasta & macaroni and other dry goods
Chocolate and confectionery
Pet food portions and sachets

Household & Hotel Supplies

Laundry powder and detergent packs
Hotel amenities — soap, kits, small toiletries
Daily necessities and household goods
Cleaning products in bottles or pouches

Health & Beauty

Vials and small bottles
Perfume bottles and roll-ons
Cosmetic bottles, jars and tubes
Personal-care bottles and containers

Specialty & Irregular Shapes

Collectibles & curios and gift items
Upright bottles and jars that tip in side-load machines
Irregular-shaped products a horizontal cartoner can't handle
Small hardware and parts in retail boxes

Not Sure If It Fits Your Product?

Send us your product and carton details. Our engineers will confirm whether the GSZ-60 is the right fit and recommend the optimal configuration—free, with no obligation.

Get Free Quote
Handles Irregular Shapes
24h Response Time
Free Product Testing
The Forester Guarantee

More Than a Machine: A Partnership with 20 Years of Expertise

When you choose HIJ, you're not just buying equipment—you're gaining a seasoned partner who has been exactly where you are, and knows exactly how to ensure your success.

Forester Xiang, founder and chief engineer of HIJ Machinery
Forester Xiang
Founder & Chief Engineering Officer

Founder-Led Expertise & Consultation

I'm Forester. I've spent 20 years on the factory floor helping clients like you. When you buy from HIJ, you don't just get a machine; you get my personal commitment and two decades of experience to ensure your project succeeds.

Direct access to founder
Clients across 30+ countries
20+ years field experience
24/7 support hotline

Seamless Turnkey Solutions

We don't just sell boxes. We build lines. This cartoner is one piece of the puzzle—we provide the upstream and downstream equipment, all engineered to work together flawlessly.

Complete line integration
Plug-and-play compatibility
Single-point responsibility
Faster commissioning

Reliable Build & Worldwide Service

We build the GSZ-60 with premium branded parts — Siemens, SEW, Schneider, Omron, SICK and Airtac — so spares are easy to source anywhere in the world. Add on-site installation, operator training and remote support, and you get a machine that simply keeps running.

Siemens & SEW core components
Spares available worldwide
On-site installation & training
Lifetime remote support

Ready to Experience the HIJ Difference?

Schedule a free consultation with our experts to discuss your specific requirements. We'll evaluate your project, recommend the optimal configuration, and provide a detailed turnkey quote—all at no cost to you.

Response in 24 hours
Zero-obligation quote
20-year track record
Your Questions Answered

GSZ-60 Vertical Cartoning Machine FAQ

The questions we hear most about the GSZ-60. If yours isn't here, our team is one message away.

The price of the GSZ-60 depends on your carton size, product type and options such as the hot-melt glue unit. Because each machine is configured to your product, we need a few details first—product dimensions, carton size and target output.

We provide a detailed written quotation within 24 hours, with a transparent cost breakdown so you can compare clearly.

First-time enquiries receive a free product-fit assessment

Yes, training is included. The GSZ-60 uses a Siemens SMART 700IE touchscreen, where the carton pick-up and settings are adjusted on screen—so it's straightforward to run.

Support includes on-site operator and maintenance training during installation, an operation manual, and remote video support afterwards.

Remote technical support after installation

The GSZ-60 is a fully automatic top-opening cartoning machine. Once materials are loaded, it runs the whole cycle on its own:

  • Servo carton pick-up and forming
  • Top-load product insertion (handles irregular shapes)
  • Hot-melt glue sealing
  • In-carton detection and automatic rejection of defects

The only manual task is refilling cartons and product—ideal for steady, consistent production.

The GSZ-60's top-load design packs a wide range of upright and irregular-shaped products, including:

  • Food & beverage: coffee, salt, pasta, chocolate, pet food
  • Household & hotel: laundry powder, hotel amenities, daily necessities
  • Health & beauty: vials, perfume bottles, cosmetic containers
  • Specialty: collectibles and other irregular shapes

Because it loads from the top, it can box irregular shapes that side-load cartoners cannot handle.

The difference is the loading orientation:

Vertical cartoner (top loading):

  • Products are loaded from the top
  • Ideal for upright and irregular-shaped items — bottles, jars, pouches, vials
  • Advantage: handles shapes a side-load machine can't

Horizontal cartoner (side loading):

  • Products are pushed in from the side
  • Ideal for flat, stackable items — blister packs, sachets, soap bars
  • Advantage: higher speed for solid, flat products

Want the full comparison? See our vertical vs horizontal cartoning machine guide—we make both types and will recommend the right one for your product.

Still Have Questions? Let's Talk.

Tell us about your product and carton, and our team will answer your questions and recommend the right configuration—at no cost.

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Free product testing available

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