NJP-3800C · high-output hard capsules
Industrial Capsule Filling Machine for High-Output Hard Capsule Production
Configure the NJP-3800C around your capsules, formulation, accepted output, utilities, cleaning plan and FAT evidence—not the catalog rate alone.
Up to 228,000/hPublished maximum output
00#–5# + A–EPublished capsule-size range
≤ ±3%Published dosing condition applies
From USD 45,000Current public FOB reference
Final performance, tooling, options and price depend on approved samples, test conditions and the technical agreement.
Request an Itemized NJP-3800C Quote Review Published Specifications
Is the NJP-3800C the right industrial capsule filler for your project?
The useful selection question is not simply whether the machine can run fast. It is whether the configured machine can repeatedly produce accepted capsules with your shell, formulation, fill weight, inspection plan and downstream stops.
Strong starting fit
- High-output production of hard capsules in published sizes 00#–5# or safety sizes A–E.
- Powder, granule, pellet or approved mixed-fill projects that need an integrated automatic cycle.
- Teams able to provide representative capsules and formulation for trials.
- Lines requiring defined interfaces for polishing, inspection, counting or blister packing.
Confirm before selection
- Formulation flow, bulk density, compaction and segregation behavior.
- Target fill weight, acceptance method and in-process checks.
- Required good output—not only the catalog maximum.
- Cleaning access, change parts, utilities and room-height limits.
- Containment, documentation and downstream integration boundary.
Samples define toolingCapsule supplier, size, locking style and variation affect feeding, separation and closing.
Product defines dosingA formulation trial is the basis for metering configuration and achievable acceptance.
Line stops define outputReplenishment, inspection, cleaning and downstream pauses reduce sustained good output.
How the NJP-3800C industrial capsule filling machine works
The NJP-3800C is an intermittent-motion, hole-plate automatic capsule filler. Its stations coordinate capsule handling, dosing, closing, discharge and module cleaning; the approved process settings remain product-specific.
Feed and orientEmpty capsules enter from the hopper and move into the configured format parts.
SeparateVacuum and tooling separate capsule caps from bodies for dosing.
Check and rejectCapsules not handled as specified are routed according to the reject logic.
Meter productThe configured dosing system meters the qualified formulation into capsule bodies.
Optional fill routePellet or powder-collection functions are added only when included in the agreed scope.
Close capsulesBodies and caps are joined using selected change parts and approved settings.
DischargeFinished capsules leave the filler for collection, polishing or inspection.
Clean modulesThe cycle includes module cleaning; the lifting mechanism supports access for cleaning work.
Prove the dosing result with your formulation
The published loading-difference condition is ≤ ±3% at a 300 mg fill using 40–80 mesh granules. That is a stated reference condition—not a universal guarantee for every powder or dose.
Trial boundary: agree the sample quantity, target weight, sampling method, acceptance range, run duration and reject definition before FAT.
NJP-3800C specifications to verify in the technical agreement
Use these published values to plan the project. The final quotation and FAT protocol should record the selected configuration and the conditions under which each requirement will be tested.
| Item | Published NJP-3800C data | Buyer verification |
|---|---|---|
| Maximum capacity | Up to 228,000 capsules/hour | Define required accepted output and run conditions. |
| Capsule range | 00#–5#; safety capsule A–E | Send physical samples and supplier references. |
| Capsule usage rate | ≥99.5% | Agree sample lot, run length and calculation method. |
| Loading difference | ≤ ±3% at 300 mg using 40–80 mesh granules | Replace the reference condition with your product protocol. |
| Machine size / weight | 1440 × 1300 × 2080 mm; 2400 kg | Confirm access route, floor loading and service clearance. |
| Installed power | Main motor 6.37 kW; vacuum 3 kW | Confirm final connected load and site isolation. |
| Electrical supply | 3-phase, 4-line, AC 380 V, 50 Hz | State local voltage/frequency before quotation. |
| Compressed air | 0.09 m³/min at 0.3 MPa | Confirm quality, pressure stability and connection point. |
| Vacuum | Published range −0.02 to −0.06 MPa | Confirm selected vacuum source and measured demand. |
| Water / displacement | Water flow 250 L/h; displacement 300 m³/h | Define water quality, drainage and exhaust routing. |
| Operating environment | 21°C ±3°C; RH 40–55% | Compare with the production-room condition. |
| Recommended room height | ≥2.6 m manual feeding; ≥2.8 m vacuum feeding | Check ceiling, ductwork and lifting access. |
| Noise | ≤75 dBA | Agree measurement position and operating condition. |
Published figures are engineering references. Approved capsules, product, tooling, options, settings and test conditions control the final result.
Controls, product-contact construction and optional functions
Control and drive platform
The source configuration uses PLC control and variable-frequency stepless speed regulation. Published component references include a Delta PLC and inverter, Weiview HMI and SEW main drive.
Cleaning and access
Published product-contact materials are 304 and 316L stainless steel. A lifting mechanism supports access to components that require cleaning; the final cleaning method and acceptance evidence must match the buyer's product and procedures.
Pellet filling deviceAvailable as an optional route when pellet dosing is included in the approved technical scope.
Powder collector functionOptional collection capability should be defined together with formulation behavior and cleaning requirements.
Downstream capsule polishingThe source package lists the JFP-110A polisher at up to 300,000 capsules/hour; confirm interface and acceptance separately.
Component references are configuration evidence, not a substitution promise. Confirm the final approved bill of materials and acceptable equivalents in the quotation.
Convert the catalog rate into a realistic production requirement
Machine selection should start from accepted capsules required per shift. The 228,000/h figure is a published maximum; it does not automatically include product loss, inspections, replenishment, cleaning, format changes or downstream stops.
Required accepted capsulesDemand by shift or campaign
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Verified line efficiencyMeasured under agreed conditions
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Required configured rateBasis for model and tooling review
Choose a smaller automatic platform whenDemand is comfortably below the NJP-3800C boundary and flexibility or smaller campaigns matter more than peak output.
Choose the NJP-3800C whenHigh-output hard-capsule demand, approved formulation behavior and available utilities support the production case.
Review a wider line architecture whenThe project needs special containment, unusual dosing routes or an integrated industrial system beyond this machine boundary.
Compare the wider capsule filling machine range, the automatic capsule filling machine platform and the commercial capsule filling machine before fixing the model boundary.
What to send for an accurate NJP-3800C proposal
The current public reference is from USD 45,000 FOB China. Treat it as a starting reference only. Tooling, fill route, polishing, inspection, documentation, utilities, installation support and delivery scope must be priced as separate line items.
1. CapsuleSize, shell material, supplier, locking style and representative samples.Defines handling and change parts
2. FormulationPowder, granule, pellet or mix; bulk density, flow behavior and safety information.Defines the dosing route
3. Fill targetNominal weight, tolerance, sampling method and acceptance criterion.Defines trial evidence
4. OutputAccepted capsules per hour/shift, campaign size and planned operating pattern.Defines the model boundary
5. UtilitiesVoltage/frequency, air, vacuum, water, room condition and available height.Defines site interfaces
6. CleaningProduct change, allergen/cross-contamination rules and buyer procedures.Defines access and documentation
7. DownstreamPolisher, inspection, metal detection, counting, blister packing or collection.Defines line integration
8. AcceptanceFAT run length, challenge tests, records, language and qualification support.Defines the evidence package
Define FAT and documentation before the purchase order
Minimum FAT boundary
- Approved capsule and formulation samples.
- Normal run duration and sampling intervals.
- Fill-weight, capsule-handling and rejection criteria.
- Alarm, intervention and restart challenges.
- Output calculation based on accepted capsules.
- Recorded open items and closure responsibility.
Documentation to agree
- Approved technical specification and component list.
- Layout, utility and connection drawings.
- Operating, maintenance and cleaning manuals.
- Change-part list and recommended spare-parts scope.
- Material or component certificates required by the buyer.
- FAT protocol, results and open-item register.
Industrial capsule filling machine FAQ
What is the maximum output of the NJP-3800C?
The published maximum is 228,000 capsules per hour. Sustained accepted output must be verified with the approved capsule, formulation, settings, inspections and downstream conditions.
Which capsule sizes can the NJP-3800C handle?
The published range is 00# through 5#, plus safety capsule sizes A–E. Physical samples are still required to confirm the tooling and handling boundary.
Can it fill pellets as well as powder?
A pellet device is listed as an option. The exact product route must be confirmed from formulation samples and included in the technical scope.
How much does an industrial capsule filling machine cost?
The current public reference for this model starts from USD 45,000 FOB China. The final price depends on tooling, options, downstream equipment, documentation, services and delivery scope.
What utilities should be checked before quotation?
Confirm electrical supply, compressed air, vacuum, water, room temperature and humidity, ceiling height, access route, floor loading and exhaust or drainage interfaces.
How should output be accepted during FAT?
Use accepted capsules produced under an agreed run condition. Record the run duration, material lot, stops, rejects, sampling method and acceptance criteria rather than relying on the catalog rate alone.
Continue the engineering review
Configure the NJP-3800C around verified production evidence
Send your capsule, formulation, target fill, required accepted output, utilities and FAT boundary. HIJ can return an itemized configuration for engineering review.
Get an Itemized Industrial Capsule Filler Quote