High-Speed Vertical Cartoning Machine for Demanding Production Lines
Introducing the HIJ-120VC: European-Standard Precision, Built for Seamless Integration and GMP Compliance.
Speed
Up to 120 cartons/min
Applications
Bottles, Blisters, Tubes, Vials & More
Footprint
Compact design for optimal space
Compliance
Fully GMP-ready with IQ/OQ
Trusted by Global Brands & Certified for International Standards
Our equipment serves pharmaceutical and food packaging leaders worldwide
CE Certified | ISO 9001:2015 | GMP Compliant | WHO PQ Ready
Are You Struggling with Inefficient or Unreliable Cartoning?
We've spent 20 years listening to packaging engineers like you. Here are the three most common challenges—and how the HIJ-120VC solves them.
Production Bottlenecks?
Your upstream processes are running smoothly, but cartoning can't keep up. The line stalls, and production targets slip away.
Our Solution
The HIJ-120VC, a fully automatic vertical cartoning machine, operates at speeds up to 120 cartons/min, ensuring your cartoning process keeps pace with your production output.
Frequent Changeover Downtime?
Switching between product formats eats up hours of valuable production time. Your team needs tools, and the process is never consistent.
Our Solution
Featuring a user-friendly HMI and tool-free adjustments, our machine allows for rapid and repeatable changeovers, maximizing your uptime when switching between multi-variety product specifications.
Compliance & Integration Headaches?
New equipment doesn't integrate smoothly with your existing line. GMP audits are looming, and you're scrambling for documentation.
Our Solution
As your turnkey solution partner, we guarantee seamless integration. The HIJ-120VC is engineered for easy connection with upstream and downstream equipment, and comes with a full GMP validation package.
A Closer Look at the HIJ-120VC Vertical Cartoner's Engineering Excellence
From carton pick-up to finished output—discover the precision-engineered mechanisms that make the HIJ-120VC the industry's most reliable vertical cartoning solution.
Precision Carton Pick-up & Forming Mechanism
Our system uses a high-suction vacuum arm to reliably pick and form each carton, minimizing jams and ensuring consistent box shape, even at high speeds. This is the first step to perfect packaging.
Servo-controlled vacuum system with adjustable suction power
Automatic carton magazine with low-level sensor alert
99.9% pick-up success rate at maximum speed
1
Automatic Leaflet Folding and Insertion (1-4 Folds)
Don't let leaflet handling slow you down. The machine integrates a high-speed leaflet folder (for 1-4 folds) and precise insertion system, with sensors to reject any package if the leaflet is missing.
Handles leaflets from 70gsm to 120gsm paper weight
Vision system verifies leaflet presence before sealing
Quick-change folding plates for different leaflet sizes
2
Gentle Product Loading for Vertical Insertion
Ideal for bottles, vials, and other delicate items that require top-load insertion. The product is placed gently and accurately into the formed carton, preventing damage and ensuring a perfect fit.
Soft-touch robotic gripper for fragile pharmaceutical containers
Adjustable loading height and speed for different product weights
Product presence sensor prevents empty cartons from proceeding
3
Secure Sealing and Finished Product Output
Choose between a tuck-in closure or a hot-melt glue device for tamper-evident sealing. The finished products are then smoothly discharged via the conveyor for the next packaging stage.
Dual sealing options: mechanical tuck-in or hot-melt adhesive
Anti-static conveyor belt prevents carton misalignment
Automatic product rejection for unsealed or defective cartons
4
Live Demo
See How the HIJ-120VC Vertical Cartoning Machine Works
Watch our vertical cartoner in action—from carton pick-up to finished output—and see why engineers trust HIJ for their most critical packaging lines.
High-Speed Operation
Up to 120 cartons/min
Quick Changeover
Tool-free format switching
Smooth Integration
Seamless line connectivity
Notice the smooth operation and fast changeover process—no production interruptions, no manual adjustments, just reliable performance shift after shift.
Ready to See It in Your Facility?
Get a free turnkey quote for the HIJ-120VC, customized to your production requirements and GMP standards. Our team will design the perfect integration for your line.
Get Free Turnkey Quote
Technical Data
Main Technical Parameters of the HIJ-120VC Model
Comprehensive specifications for procurement, engineering design, and GMP validation documentation. All parameters tested and verified to international standards.
| Parameter | Specification |
|---|---|
| Encasing Speed | 30 - 120 cartons/min (adjustable via HMI) |
| Carton Dimension Range (L×W×H) |
Length: 50 - 150mm Width: 25 - 80mm Height: 60 - 180mm |
| Power Supply | 380V / 220V, 50/60Hz, 3-Phase (adaptable to regional standards) |
| Total Power Consumption | 4.5 kW |
| Air Supply Requirement | 0.6 - 0.8 MPa, ≥0.6 m³/min (clean, dry compressed air) |
| Leaflet Dimension Range (L×W) |
Length: 80 - 250mm Width: 80 - 170mm Paper Weight: 70 - 120gsm |
| Leaflet Folding Types | 1-fold, 2-fold, 3-fold, 4-fold (interchangeable folding plates) |
| Product Dimension Range |
Diameter: Φ10 - Φ60mm Height: 30 - 150mm (Suitable for bottles, vials, tubes, blister packs) |
| Carton Material | 250 - 350gsm coated paperboard (SBS, FBB, CCNB) |
| Sealing Method | Tuck-in closure OR hot-melt glue device (optional) |
| Control System | Siemens S7-1200 PLC + 10" color touchscreen HMI |
| Machine Dimension (L×W×H) | 3200mm × 1100mm × 1850mm (excluding feeding conveyors) |
| Machine Weight | Approx. 1800 kg |
| Noise Level | ≤75 dB(A) @ 1 meter distance |
| Operating Environment |
Temperature: 5°C - 40°C Humidity: ≤80% RH (non-condensing) |
| Construction Material | 304 Stainless Steel (contact parts) + Powder-coated carbon steel (frame) |
| Safety Features | Emergency stop buttons, safety guards, overload protection, missing carton detection |
| Compliance Standards | CE certified, GMP compliant, 21 CFR Part 11 ready (with validation package) |
Need the Complete Technical Brochure?
Download our full PDF brochure with detailed drawings, electrical schematics, and validation protocols—or request a customized quote for your specific production requirements.
CE Certified
EU Standards
EU Standards
GMP Compliant
Pharma Grade
Pharma Grade
21 CFR Part 11
Validation Ready
Validation Ready
Versatile Applications
A Versatile Solution: What Can You Package with Our Vertical Cartoning Machine?
From pharmaceuticals to food, cosmetics to daily necessities—our HIJ-120VC vertical cartoner adapts to your industry's unique packaging requirements with precision and reliability.
Pharmaceuticals
Blister packs (alu-alu, alu-PVC) for tablets and capsules
Glass and plastic bottles for oral liquids, syrups, suspensions
Vials and ampoules for injectable medications
Pre-filled syringes and autoinjectors
Ointment tubes and topical medication containers
Food & Beverage
Sachets and pouches for instant coffee, sugar, seasoning
Tea bags and herbal infusion packages
Coffee pods and capsules for single-serve brewers
Small jars and bottles for honey, jam, hot sauce
Nutrition bars and energy gels in individual wrapping
Cosmetics & Personal Care
Cream tubes and lotion bottles for skincare products
Lipstick and lip balm containers
Small perfume bottles and roll-ons
Mascara, eyeliner, and other makeup items
Face masks and sample sachets
Daily Necessities
Toothpaste tubes and dental care products
Soap bars (individual wrapping required)
Electronic cigarettes and vape cartridges
Small batteries and power banks
USB cables, earphones, and small electronics
Not Sure If It Fits Your Product?
Our application engineers will evaluate your product specifications and recommend the optimal configuration for your needs—free of charge, no commitment required.
Get Free Turnkey Quote
Free Product Testing
24h Response Time
GMP Validated
The Forester Guarantee
More Than a Machine: A Partnership with 20 Years of Expertise
When you choose HIJ, you're not just buying equipment—you're gaining a seasoned partner who has been exactly where you are, and knows exactly how to ensure your success.
Forester Xiang
Founder & Chief Engineering Officer
Founder-Led Expertise & Consultation
I'm Forester. I've spent 20 years on the factory floor helping clients like you. When you buy from HIJ, you don't just get a machine; you get my personal commitment and two decades of experience to ensure your project succeeds.
Direct access to founder
100+ clients worldwide
20 years field experience
24/7 support hotline
Seamless Turnkey Solutions
We don't just sell boxes. We build lines. This cartoner is just one piece of the puzzle. We provide the upstream and downstream equipment, all guaranteed to work together flawlessly.
Complete line integration
Plug-and-play compatibility
Single-point responsibility
Faster commissioning
Global Support & GMP Compliance
Our support includes on-site installation, training, and a full set of GMP qualification documents (IQ/OQ) to ensure you pass any audit. We've helped clients achieve WHO GMP, FDA 21 CFR Part 11, and EU GMP certifications.
IQ/OQ/PQ protocols included
CE & GMP certified
On-site training program
Lifetime technical support
Ready to Experience the HIJ Difference?
Schedule a free consultation with our experts to discuss your specific requirements. We'll evaluate your project, recommend the optimal configuration, and provide a detailed turnkey quote—all at no cost to you.
Response in 24 hours
Zero-obligation quote
20-year track record
Your Questions Answered
Answering Your Key Questions about Vertical Cartoners
We've compiled the most common questions from our clients worldwide. If you don't find your answer here, our team is just a message away.
What is the price of a vertical cartoning machine?
The price varies based on customization level, production speed, and additional modules (such as hot-melt glue devices, leaflet feeders, or vision inspection systems). Our HIJ-120VC base model starts at a competitive price point that delivers European quality at a smart price.
To provide you with an accurate quote, we need to understand your specific requirements (URS). Contact us with details about your product dimensions, desired speed, and any special features you need. We guarantee a detailed quotation within 24 hours, including a transparent breakdown of costs and optional upgrades.
First-time clients receive a complimentary FAT (Factory Acceptance Test) videoHow to operate this machine? Do you provide training?
Yes, comprehensive training is included. The HIJ-120VC features an intuitive 10" color touchscreen HMI (Human-Machine Interface) powered by a Siemens S7-1200 PLC, making operation straightforward even for operators without extensive technical backgrounds.
Our training program includes:
- On-site training during installation and commissioning (3-5 days)
- Operator training: Daily operation, parameter adjustment, routine maintenance
- Maintenance training: Troubleshooting, parts replacement, preventive maintenance schedules
- Detailed manuals in English (other languages available upon request)
- Remote support via video call for post-training questions
Is this a semi-automatic or fully automatic machine?
The HIJ-120VC is a fully automatic vertical cartoning machine. Once you load the carton blanks, products, and leaflets into their respective feeders, the machine performs all operations without manual intervention:
- ✅ Automatic carton forming from flat blanks
- ✅ Automatic leaflet folding and insertion (1-4 folds)
- ✅ Automatic product loading via gravity feed or robotic pick-and-place
- ✅ Automatic carton sealing (tuck-in or hot-melt glue)
- ✅ Automatic rejection of defective cartons (with vision system option)
The only manual tasks are initial material loading and periodic refills—ideal for high-volume production environments where labor costs and consistency are priorities.
Can you provide a small vertical cartoning machine for a start-up?
Absolutely. While the HIJ-120VC is a high-speed model (up to 120 cartons/min), we offer a complete range of solutions tailored to different production scales and budgets:
- Entry-level models starting at 30-60 cartons/min for startups and pilot production
- Compact footprint designs for limited factory space
- Modular upgrades that allow you to add features as your business grows
- Flexible financing options (discuss with our sales team)
Contact us to discuss your current production needs, growth projections, and budget. We'll recommend the perfect machine that gives you room to scale without overpaying for capacity you don't yet need.
Free production line audit for startups—we help you optimize your entire workflowWhat's the difference between a vertical and horizontal cartoning machine?
The primary difference is the loading orientation, which determines which products each type handles best:
Vertical Cartoner (Top Loading):
- Products are loaded from the top using gravity feed or robotic arms
- Ideal for: Bottles, vials, tubes, ampoules, pouches—items that stand upright
- Advantages: Gentle handling, less risk of product damage, easier integration with upstream filling lines
Horizontal Cartoner (Side Loading):
- Products are pushed in from the side
- Ideal for: Blister packs, soap bars, sachets, solid items—flat or stackable products
- Advantages: Higher speeds for solid products, better for items that can't stand upright
Not sure which type you need? Send us your product specifications (dimensions, weight, fragility) and photos. Our application engineers will recommend the optimal solution—and we offer both types.
Still Have Questions? Let's Talk.
Our technical team is ready to answer your specific questions about your product, production requirements, or facility constraints. Get expert guidance at no cost.
Ask Your Question Now
24-hour response time
Direct engineer consultation
Free product testing available