HIJ-160HC MODEL
AUTOMATIC PACKAGING SOLUTION
High-Speed Horizontal Cartoning Machine: European Quality, Smart Price
The HIJ-160HC is your turnkey solution for the automatic cartoning of blisters, sachets, tubes, and bottles. Engineered for reliability, flexibility, and GMP compliance.
CE Certified
GMP Compliant
2-Year Warranty
Tired of Inefficient Packaging? Discover a Seamless Cartoning Solution.
With 20 years of industry experience, we've seen every challenge. That's why we engineered our horizontal cartoning machines to solve your biggest operational headaches.
The Problem:
Inconsistent sealing and damaged cartons that tarnish your brand image and lead to product returns.
Our Solution:
A precision mechanical drive paired with a Nordson® hot-melt system ensures perfect, reliable carton sealing every time, protecting your product and brand integrity.
The Problem:
Frequent downtime and lost production hours due to complex and time-consuming product changeovers.
Our Solution:
Featuring quick-change modules and digital position indicators, our machines allow your operators to switch product sizes in under 30 minutes, maximizing your uptime.
The Problem:
Integration nightmares from coordinating multiple suppliers, resulting in mismatched equipment and project delays.
Our Solution:
We provide a full turnkey packaging solution. From product feeding to case packing, we guarantee seamless integration and a single point of contact for your entire line.
Tired of Inefficient Packaging? Discover a Seamless Cartoning Solution.
With 20 years of industry experience, we've seen every challenge. That's why we engineered our horizontal cartoning machines to solve your biggest operational headaches.
The Problem:
Inconsistent sealing and damaged cartons that tarnish your brand image and lead to product returns.
Our Solution:
A precision mechanical drive paired with a Nordson® hot-melt system ensures perfect, reliable carton sealing every time, protecting your product and brand integrity.
The Problem:
Frequent downtime and lost production hours due to complex and time-consuming product changeovers.
Our Solution:
Featuring quick-change modules and digital position indicators, our machines allow your operators to switch product sizes in under 30 minutes, maximizing your uptime.
The Problem:
Integration nightmares from coordinating multiple suppliers, resulting in mismatched equipment and project delays.
Our Solution:
We provide a full turnkey packaging solution. From product feeding to case packing, we guarantee seamless integration and a single point of contact for your entire line.
HOW IT WORKS
From Flat Carton to Finished Product: A Look Inside Our Automatic Horizontal Cartoning Machine
Our HIJ-160HC executes a flawless 6-step process, seamlessly transforming flat cardboard into perfectly sealed packages at speeds up to 160 cartons per minute. Here's how precision engineering meets automation.
1
STEP 1
Carton Feeding & Erection
Flat cartons are automatically fed from the magazine. Vacuum suction cups precisely pick each carton, while servo-driven mechanisms erect it into a 3D rectangular shape, ready for product insertion. No manual intervention required.
2
STEP 2
Precision Carton Opening
An advanced cam-driven mechanism fully opens the erected carton using synchronized grippers and guides. This ensures the carton is held securely in a wide-open position, making it ready to receive products or leaflets without damage.
3
STEP 3 (OPTIONAL)
Leaflet Folding & Insertion
If required, our integrated leaflet folding station automatically folds instruction sheets (up to 4 folds) and precisely inserts them into the open carton. This is ideal for pharmaceutical products requiring patient information leaflets, ensuring regulatory compliance.
4
STEP 4
Automatic Product Loading
Synchronized with upstream equipment (blister packaging machines, flow wrappers, etc.), our product loading station uses a continuous-motion pusher to gently insert products into the open carton. Sensors verify correct positioning before the next step.
5
STEP 5
Carton Sealing (Tuck-in or Hot Melt Glue)
Choose between mechanical tuck-in flaps or our advanced Nordson® hot-melt glue system. Both methods ensure tamper-evident, secure sealing. The glue system provides added speed and aesthetic appeal, perfect for premium brands.
6
STEP 6
Finished Product Discharge
The sealed carton is smoothly transferred to the output conveyor, where it can be integrated with downstream equipment like case packers or labeling systems. Our PLC tracks and counts every carton, giving you full production visibility.
Ready to Automate Your Packaging Line?
Let's discuss your specific products and production requirements. Our engineers will design a customized cartoning solution and provide a detailed quote.
Get Your Free Turnkey Quote
CORE ADVANTAGES
Engineered for Performance: Features of Our Horizontal Cartoner
Every component is designed with one goal: to maximize your production efficiency while maintaining GMP compliance. Here's what sets the HIJ-160HC apart from conventional cartoning equipment.
High-Speed Continuous Motion
Our advanced continuous motion cam-driven system achieves outputs of up to 160 cartons per minute without sacrificing precision. Unlike intermittent-motion machines, our design eliminates start-stop vibrations, reducing wear on components and extending machine life.
Up to 30% Higher Throughput
GMP-Compliant Design
Full GMP-compliant construction with 304/316L stainless steel contact parts. Polished surfaces, rounded edges, and tool-free access panels make cleaning and validation effortless. Meets WHO GMP, FDA 21 CFR Part 11, and EU GMP Annex 11 standards.
Audit-Ready Documentation
Siemens PLC & HMI Control
Industry-leading Siemens S7-1200 PLC paired with a 10" full-color touchscreen HMI. Store unlimited product recipes, monitor real-time performance metrics, and receive predictive maintenance alerts. Supports remote diagnostics and Industry 4.0 integration via OPC UA.
Intuitive Operation in 15 Languages
Nordson Hot Melt Glue System
Optional Nordson® hot-melt glue applicator ensures consistent, tamper-evident sealing with minimal glue consumption. Servo-controlled application heads adjust in real-time for perfect bead placement. FDA food-grade adhesive options available for nutraceuticals and food packaging.
99.9% Sealing Success Rate
Fast, Tool-Free Changeovers
Quick-change carton forming modules, magnetic product guides, and digital position indicators enable format changes in under 30 minutes. No special tools required. Operators can handle size adjustments without engineering support, reducing your reliance on specialized technicians.
Minimize Downtime Between Batches
Overload Protection Clutch
Mechanical and electronic overload protection safeguards both the machine and your products. If a jam occurs (wrong carton size, foreign object, etc.), the system instantly stops without damaging components. Auto-restart function resumes production once the issue is cleared.
Prevents Costly Equipment Damage
Need Custom Features? We Can Engineer That.
Every production line is unique. Tell us your specific requirements—product dimensions, throughput targets, integration needs—and our team will design a tailored solution with a transparent, all-inclusive quote.
Request Your Custom Quote
VERSATILE APPLICATIONS
A Versatile Solution: What Can You Package with Our Horizontal Cartoning Machine?
From pharmaceuticals to consumer goods, the HIJ-160HC adapts to your product line. Discover how manufacturers across diverse industries rely on our cartoning technology to protect their brands and meet stringent quality standards.
Pharmaceuticals
Our horizontal cartoning machine for pharmaceutical industry handles blister packs, bottles, vials, syringes, tubes, and ampoules with GMP-compliant precision. Includes optional leaflet insertion for patient information sheets.
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Food & Beverage
Perfect horizontal cartoning machine for food products: flow-wrapped biscuits, coffee pods, tea bags, sachets, pouches, chocolate bars, and energy bars. Food-grade materials and easy-clean design ensure hygiene compliance.
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Cosmetics & Beauty
Our horizontal cartoning machine for cosmetics elegantly packages cream tubes, lipstick, mascara, soap bars, perfume bottles, and skincare sets. Gentle product handling preserves premium aesthetics and prevents damage.
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Daily Necessities
Efficiently cartoning toothpaste, batteries, disposable razors, electronic cigarettes, band-aids, condoms, wet wipes, and household items. High-speed performance meets the demands of high-volume consumer goods production.
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Industries Served
500+
Product Formats
1000+
Global Installations
98%
Customer Satisfaction
Not Sure If Your Product Fits? Let's Find Out.
Send us your product samples or specifications. Our engineering team will conduct a feasibility analysis and design the optimal cartoning solution for your unique requirements—completely free of charge.
Request Free Product Testing
TECHNICAL DATA
Horizontal Cartoning Machine Technical Specifications
Detailed engineering specifications for the HIJ-160HC. All parameters are based on standard configuration and can be customized to meet your specific production requirements.
Need a custom size or speed? We are a horizontal cartoning machine manufacturer and can customize any parameter to fit your needs—from carton dimensions to throughput capacity, electrical standards, and integration interfaces.
| Machine Model | HIJ-160HC (High-Speed Continuous Motion) |
| Output Capacity | 40 - 160 cartons/min (speed depends on carton size and product type) |
| Carton Size Range (L × W × H) |
Length: 60 - 150 mm Width: 25 - 90 mm Height: 12 - 55 mm (Custom sizes available upon request) |
| Carton Material & Thickness | 250 - 400 gsm coated paperboard, ivory board, or cardboard |
| Leaflet Folding (Optional) | 1, 2, 3, or 4 folds | Paper size: 100 - 250 mm (length) × 70 - 170 mm (width) |
| Sealing Method | Tuck-in flaps (standard) or Nordson® hot-melt glue system (optional) |
| Control System | Siemens S7-1200 PLC + 10" color touchscreen HMI | Supports OPC UA for Industry 4.0 integration |
| Power Supply | 380V / 50Hz, 3-phase (220V / 60Hz or other voltages available) |
| Total Power Consumption | 5.5 kW (excluding hot-melt glue system, if equipped) |
| Compressed Air Requirement | 0.6 MPa (6 bar) | Consumption: approx. 80 L/min (dry, oil-free air) |
| Machine Dimensions (L × W × H) | Approx. 4200 mm × 1100 mm × 1650 mm (excluding carton magazine and discharge conveyor) |
| Machine Net Weight | Approx. 1800 kg |
| Noise Level | ≤ 75 dB(A) at 1 meter distance (compliant with EU Machinery Directive) |
| Material of Construction | Frame: Powder-coated carbon steel | Product contact parts: 304/316L stainless steel (GMP-compliant) |
| Compliance & Certifications | CE marked | ISO 9001:2015 | WHO GMP | FDA 21 CFR Part 11 ready | EU GMP Annex 11 ready |
Questions About These Specs? Our Engineers Are Here to Help.
Not sure if these specifications match your production line? Share your URS (User Requirement Specification) with us, and we'll provide a detailed feasibility study and tailored solution—at no cost.
Discuss Your Requirements
THE HIJ DIFFERENCE
More Than a Machine: A Partnership with 20 Years of Expertise
At HIJ, you're not just buying equipment—you're gaining a trusted partner who has walked this path hundreds of times before. Here's what makes us different.
20 Years Experience
Founder-Led Expertise & Consultation
"I'm Forester. I've spent 20 years on the factory floor helping clients like you—from Buenos Aires to Bangkok, from small startups to Fortune 500 pharma giants. When you buy from HIJ, you don't just get a machine; you get my personal commitment and two decades of experience to ensure your project succeeds. I've seen every challenge, solved every bottleneck. Your success is my reputation."
— Forester Xiang, Founder & CEO
Seamless Turnkey Solutions
"We don't just sell boxes. We build lines. This horizontal cartoner is just one piece of the puzzle. Need upstream blister packaging? Bottle filling? Labeling? Downstream case packing? We provide the entire production line—all from one source, with guaranteed integration. No finger-pointing between suppliers. No compatibility headaches. Just one throat to choke: mine."
Global Support & GMP Compliance
"Our support includes on-site installation, comprehensive operator training, and a full set of GMP qualification documents (IQ/OQ/PQ protocols, FAT/SAT reports, validation support). We don't vanish after delivery. Our local service engineers are available 24/7 to ensure you pass any WHO, FDA, or EU audit with flying colors. Your regulatory compliance is our obsession."
Ready to Experience the HIJ Difference?
Let's have a no-pressure conversation about your packaging challenges. Share your URS, your timeline, your budget concerns—and I'll personally review your project and provide honest, expert guidance.
Schedule a Free Consultation with Our Experts
ISO 9001 Certified
WHO GMP Compliant
CE Marked
20-Year Guarantee
COMMON QUESTIONS
Answering Your Key Questions about Horizontal Cartoners
We've compiled the most frequently asked questions from buyers like you. If you don't see your question here, just reach out—we're happy to help.
The horizontal cartoning machine price varies significantly based on several factors:
1. Motion Type: Intermittent motion horizontal cartoning machines are generally more affordable (suitable for speeds up to 60-80 cartons/min), while continuous motion models (like our HIJ-160HC) offer higher speeds (40-160 cartons/min) at a premium.
2. Customization: Standard configurations are more budget-friendly. Adding options like leaflet folders, hot-melt glue systems, vision inspection, or serialization increases the investment.
3. Speed & Capacity: Higher throughput machines require more robust components and precision engineering.
Our Philosophy: We provide European-quality equipment at smart, competitive pricing. A typical system ranges from $35,000 to $80,000, depending on your specific needs. Contact us for a detailed, no-obligation quote tailored to your production requirements.
Absolutely, yes. The HIJ-160HC is engineered for fast changeovers between different carton formats.
Adjustable Components: All critical dimensions—carton length, width, and height—can be quickly adjusted using tool-free mechanisms or simple Allen keys. Our standard machine covers:
• Length: 60 - 150 mm
• Width: 25 - 90 mm
• Height: 12 - 55 mm
Typical Changeover Time: 15-30 minutes (depending on operator skill and size difference). We provide comprehensive training to minimize downtime.
Need sizes outside this range? We offer custom solutions.
The HIJ-160HC is a fully automatic horizontal cartoning machine.
What "Fully Automatic" Means:
• Carton Erection: Pre-folded cartons are automatically opened from the magazine.
• Product Loading: Your products are inserted automatically (via upstream equipment or manual loading station, depending on your line configuration).
• Leaflet Insertion (Optional): Automated leaflet folding and insertion if equipped.
• Carton Closing & Sealing: Flaps are automatically tucked or glued, and cartons are sealed.
• Rejection & Discharge: Faulty cartons are auto-rejected; good cartons are conveyed out.
Operator Role: Simply load cartons into the magazine and monitor the HMI. No manual carton handling during production.
Absolutely. We understand that not every business needs—or can afford—a high-speed continuous motion line right away.
Options for Startups & SMEs:
1. Intermittent Motion Horizontal Cartoning Machines: These are more budget-friendly and perfect for production volumes up to 60-80 cartons/min. They offer excellent reliability and are ideal for validating your market before scaling up.
2. Used/Refurbished Units: We occasionally have certified pre-owned machines available at significant savings. These are fully refurbished, tested, and come with warranty support.
3. Flexible Financing: We work with leasing partners to offer payment plans that fit your cash flow.
Our goal is to grow with you. Start with what you need today, and we'll support your upgrades as you expand. Horizontal cartoning machines for sale at HIJ are about long-term partnerships, not just transactions.
Great question! The choice depends on your product type and loading method.
Horizontal Cartoning Machine:
• Loading Method: Products are pushed horizontally into the carton from the side.
• Ideal For: Flat, stable items like blister packs, tubes, sachets, soap bars, flow-wrapped biscuits, or bottles laid horizontally.
• Advantages: Higher speed capability (up to 160+ cpm), excellent for pharmaceutical blisters and food pouches. More compact footprint.
• Common Industries: Pharmaceuticals, food, cosmetics, daily necessities.
Vertical Cartoning Machine:
• Loading Method: Products are dropped vertically into an open-top carton by gravity.
• Ideal For: Bottles, jars, cans, or any item that stands upright and can be loaded from above.
• Advantages: Gentle handling for fragile items, suitable for heavier products.
• Common Industries: Beverages, sauces, detergents, large bottles.
Which One Do You Need? If you're packaging blister packs, tubes, or pouches → Horizontal is your answer. If you're packaging upright bottles or jars → consider Vertical. Still unsure? Share your product with us, and we'll recommend the best solution.
Still Have Questions? We're Here to Help.
Every production line is unique, and your questions deserve personalized answers. Let's discuss your specific challenges, product types, and throughput goals—and find the perfect cartoning solution together.
Ask Our Experts Anything