Continuous Motion Technology
HIJ-300 Continuous Motion
High Speed Cartoning Machine
Engineered for stability at 300 cartons/minute. The ultimate pharmaceutical high speed cartoner solution for blister packs, bottles, tubes, and cosmetics.
- 300 CPM with Zero Jamming Logic
- Rotary Vacuum Feeder – Active Carton Pre-Opening
- 99.9% Qualified Rate with Optoelectronic Detection
- GMP Compliant – Full IQ/OQ Documentation
CE & GMP
Certified
60+ Countries
Installed
20+ Years
Industry Experience
The Industry Challenge
High Speed Doesn't Have to Mean High Waste
Most manufacturers promise speed, but fail on stability. Let's be honest about what really matters.
The Painful Truth About "High Speed" Machines
Running at 300 boxes per minute is useless if your machine jams every hour. We've seen it too many times: Companies buy a "high-speed" cartoner, only to discover their actual throughput is half the rated speed because of constant stoppages, carton crushing, and rejected packages. The real cost isn't in the machine price—it's in the wasted materials, lost production time, and overtime labor trying to keep the line running.
How HIJ-300 Solves This: Engineering Stability at Scale
The HIJ-300 utilizes Continuous Motion Technology combined with a Planetary Rotary Feeder to ensure gentle, precise carton handling—even at top speeds. Here's what makes the difference:
Continuous Motion Technology
Unlike intermittent machines that "stop-start" for each cycle, our continuous motion design keeps the product and carton moving in sync. This eliminates vibration, reduces mechanical stress, and prevents the #1 cause of jams.
Zero Jamming Logic
Our patented distinct carton opening mechanism uses vacuum rotary feeders that actively "pre-open" cartons during rotation. Each carton is fully formed before product insertion, eliminating crushing and misfeeds.
99.9% Qualified Rate
Advanced optoelectronic detection monitors every stage: product presence, leaflet insertion, carton opening status. Any anomaly triggers automatic rejection, ensuring only perfect packages reach the case packer.
300
CPM Stable Speed
99.9%
Qualified Rate
<1%
Rejection Rate
Stop Guessing. Calculate Your Real ROI.
Tell us your current production challenges, target speed, and packaging format. We'll show you exactly how the HIJ-300 delivers both speed AND stability—with real numbers, not marketing fluff.
Get Your Free ROI Analysis
Technical Deep Dive
Anatomy of a High-Performance Cartoning Line
A closer look at the components that make the HIJ-300 the industry standard for Automatic High Speed Cartoners.
Dual Feeding System
Vacuum Rotary Feeder
Stability Core
Dual Feeding System & Vacuum Rotary Carton Picking
Unlike intermittent machines, our Rotary Carton Feeder (shown right) pulls cartons open using opposing vacuum suction cups that rotate with the machine's flow. This 'pre-opening' action guarantees the carton is fully formed before product insertion.
Combined with our Dual Feeding System (shown left), the machine balances the load effectively, doubling the throughput potential for blister packs or bottles without stressing the mechanical components.
Product Detection Sensors
Leaflet Verification
Quality Control
Advanced Optoelectronics: No Product, No Carton
Precision is paramount. Our High Speed Cartoning Machine Optoelectronics monitor every stage. Sensors detect product presence before a leaflet is folded or a carton is pulled.
If a blister is missing, the carton is not dispensed, saving you thousands in material costs annually. The system automatically rejects incomplete packages, ensuring a 99.9% qualified rate.
Closing, Detection, and Coding
The finish line matters. Every carton leaves our machine perfectly sealed and fully traceable.
Locking Tongue Device
Ensures a crisp, secure tuck-in closure every time, maintaining package integrity during high-speed transport.
Limit Detection & Pressing
Final verification station that squares the carton and checks for proper sealing before discharge.
Batch Number Printing
Integrated steel embossing or inkjet coding for clear, compliant batch number and expiry date coding.
Want detailed engineering drawings and component specifications?
Download Technical Datasheet
Video Demonstration
See the HIJ-300 in Action
Watch the HIJ continuous motion high speed cartoner handling blister packs at 300 cpm. Note the smooth operation of the rotary feeder and the precise leaflet folding mechanism.
Live Factory Production
Impressed? Let's Discuss Your Production Line
Our engineers can design a custom solution that matches your exact carton size, product type, and speed requirements.
Schedule Technical Consultation
Application Showcase
Versatility for Every Industry
From pharmaceuticals to cosmetics, the HIJ-300 adapts to your needs. See the quality and precision of our finished cartons across diverse product types.
Pharmaceutical Blister Packs
Multi-Dose Medication
Cosmetic Tubes & Bottles
Nutritional Supplements
Industries We Serve
Pharmaceutical
- Blisters
- Ampoules
- Vials
- Oral Liquids
- Pre-Filled Syringes
Cosmetics
- Facial Creams
- Tubes
- Perfume Bottles
- Lipsticks
- Serum Vials
Food & Nutraceuticals
- Sachets
- Pouches
- Energy Bars
- Protein Powder
- Tea Bags
Can't find your product type? We customize.
Discuss Your Requirements
Technical Data
Technical Specifications (HIJ-300)
Engineered for pharmaceutical, cosmetic, and food industries with cGMP compliance and continuous motion technology.
Production Speed
150 - 350
Cartons per Minute (Adjustable)
Quality Rate
≥ 99%
Consistent Output Reliability
Model
HIJ-300 Continuous Motion
Noise Level
≤ 80dB
Carton Quality Requirement
250-350 g/m²
Leaflet Quality Requirement
55-65 g/m²
Main Motor Power
1.5 KW
Compressed Air
0.6 MPa
Machine Dimensions
3500 × 1600 × 1900 mm
Weight
Approx. 2500 kg
Need Different Specifications?
We customize speed, dimensions, and features to match your exact production requirements.
Frequently Asked Questions
Everything You Need to Know
Real questions from pharmaceutical, cosmetic, and food packaging engineers. Can't find your answer? Our technical team is standing by.
Technical
Commercial
After-Sales
What makes the HIJ-300 different from other cartoning machines?
The HIJ-300 uses continuous motion technology (not intermittent), which means cartons move smoothly through the machine without stopping. This results in:
- Higher speeds (up to 350 cpm)
- Less mechanical wear
- Quieter operation (≤80dB)
- A 99%+ quality rate
Additionally, our rotary vacuum feeder pre-opens cartons before product insertion, eliminating the common jam issues found in pusher-style feeders.
See detailed comparisonCan the HIJ-300 handle different carton sizes and product types?
Yes. The machine features tool-free changeover for carton sizes ranging from 40×20×80mm to 150×80×180mm (custom sizes available). It handles:
- Blisters, bottles, tubes, sachets
- Vials and ampoules
- Across pharmaceutical, cosmetic, and food industries
Typical changeover time is 15-20 minutes with our quick-adjust format parts.
Check your product compatibilityIs the HIJ-300 compliant with cGMP and FDA 21 CFR Part 11?
Yes. The HIJ-300 is designed and documented to WHO GMP, EU cGMP, and FDA cGMP standards. We provide:
- Full IQ/OQ/PQ documentation
- FAT/SAT protocols
- PLC system supports 21 CFR Part 11 (audit trails, user authentication, data integrity)
- All wetted parts are 304/316L stainless steel
What is the typical ROI timeframe for the HIJ-300?
Most pharmaceutical customers achieve ROI within 18-24 months through:
- Labor savings: 1 operator vs. 3-4 for manual cartoning
- Reduced waste: 99% quality rate vs. 92-95% manual
- Increased throughput: 300 cpm vs. 60-80 cpm manual
- Energy efficiency: 40% lower consumption than European machines
Do you provide installation, training, and validation support?
Yes. Our turnkey service includes:
- On-site installation by certified engineers (5-7 days)
- Operator and maintenance training (3 days)
- IQ/OQ/PQ protocol execution
- Spare parts kit and 18-month warranty
We also offer remote support via video call and have service partners in North America, Europe, and Asia.
Talk to service teamWhat is the lead time for delivery and can I see it running first?
Standard lead time is 12-16 weeks from PO to shipment.
Yes, we strongly encourage Factory Acceptance Testing (FAT) at our facility or a video FAT. You can see the machine running with your actual cartons and products before shipment. We also have demo units available and can arrange visits to customer sites (with their permission).
Schedule FAT visitCan I integrate the HIJ-300 with my existing production line?
Yes. The machine features:
- Standard conveyors with adjustable heights
- Integration with upstream equipment (blister machines, tube fillers)
- Downstream systems (case packers, serialization)
- PLC communication protocols: OPC UA, Profinet, Modbus
Our engineers will create a 3D layout for your cleanroom.
Request integration planWhat maintenance is required and what is the expected lifespan?
Daily: 15-minute cleaning and lubrication
Weekly: Vacuum filter check
Monthly: Servo drive inspection
Annually: Bearing replacement and sensor calibration
With proper maintenance, the machine has a 15-20 year lifespan (frame and structure) with periodic replacement of wear parts (vacuum cups, belts, sensors). We provide a lifetime spare parts supply guarantee.
Get maintenance scheduleStill Have Questions?
Our technical team is available 24/7 to discuss your specific requirements and provide detailed answers.
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