Condom Packaging Solution
Automatic Condom Cartoning Machine for High-Speed, Compliant Packaging
Engineer-designed for 3, 6, and 12-pack condom boxes. Achieve up to 120 cartons/min with 99% accuracy, ensuring market readiness and brand protection.
High Speed
30-120 Cartons/min
Versatile Formats
For 3/6/12 Packs & More
GMP Compliant
Pharmaceutical Standards
Easy Operation
PLC Touch Screen Control
18-Month Warranty | Free Installation Training | Lifetime Spare Parts
Machine in Action
See Our High-Speed Condom Packaging Machine in Action
Watch the entire automated process: from precise condom sachet feeding and leaflet folding to rapid carton erection, insertion, and secure sealing. Notice the smooth, continuous motion that minimizes jams and ensures consistent quality.
Problem
Manual packing is slow and error-prone.
Solution
Automate your line to increase speed by up to 500%.
Problem
Inconsistent box quality damages brand image.
Solution
Achieve perfectly sealed, uniform cartons every time.
Problem
High labor costs are eating into profits.
Solution
Reduce operator need from 3-4 people to just one.
Ready to Transform Your Packaging Line?
Let our experts show you how this machine can solve your specific challenges. Get a personalized demo and ROI analysis.
Schedule a Free Consultation
Step-by-Step Process
A Detailed Look at the Automated Cartoning Process
From raw materials to finished cartons, see how our machine transforms your packaging line with precision and speed.
01
Carton Magazine & Erection
Flat-packed cartons are stacked in the adjustable magazine. A vacuum system picks, erects, and places each carton perfectly into the main conveyor chain. This precise mechanism ensures consistent carton quality and eliminates manual feeding errors.
02
Condom Sachet Feeding
Foil-wrapped condom sachets are automatically fed from a hopper or conveyor. A smart sensor counts the required number (e.g., 3 or 12) for each carton. This intelligent counting system guarantees accurate product quantity and prevents underfilled or overfilled boxes.
03
Leaflet Folding & Insertion
The GUK-style leaflet folder automatically folds instructions (1-4 folds). The leaflet and condom sachets are then inserted into the carton together by a precise pusher mechanism. This synchronized insertion ensures the leaflet is perfectly positioned for easy customer access.
04
Batch Printing & Sealing
The machine can emboss or ink-jet print batch numbers and expiry dates. Finally, it closes the carton flaps and seals them using either a mechanical tuck-in system or a hot-melt glue applicator for extra security. This dual sealing option allows you to choose based on your market requirements.
05
Automatic Rejection & Output
An integrated detection system automatically rejects any cartons missing the product or leaflet, ensuring 100% quality control before the finished products are sent to the next packaging stage. This fail-safe mechanism protects your brand reputation and eliminates costly recalls.
Want to See This Machine Running with Your Products?
We offer Factory Acceptance Testing (FAT) where you can visit our facility or attend via video call to see your machine processing your actual cartons and condom sachets before shipment.
Book Your FAT Session
100% Satisfaction Guarantee | No Hidden Costs
Features & Benefits
Engineered for Profitability and Compliance
Every technical feature in our machine is designed to deliver tangible business value. Here's how our engineering translates to your bottom line.
Feature
PLC & Touch Screen Control
(Siemens/Allen-Bradley)
Your Benefit
Reduce Training Time & Errors
The intuitive interface allows for quick setup, recipe storage, and easy troubleshooting, minimizing downtime. New operators can become productive in hours, not days.
80% Less Training Time
Feature
Frequency Inverter for Speed Adjustment
(Variable Speed Drive)
Your Benefit
Match Your Production Pace
Easily adjust the machine speed from 30 to 120 cartons/min to sync perfectly with your upstream and downstream equipment. No bottlenecks, no waste.
4x Speed Range (30-120 cpm)
Feature
International Brand Electrical Components
(Schneider, Omron, ABB)
Your Benefit
Maximize Reliability & Uptime
We use globally recognized components, ensuring long-term stability and easy access to spare parts worldwide. Your local electrician can service it.
98%+ Uptime Guarantee
Feature
Automatic Rejection System
(Vision & Sensor-Based QC)
Your Benefit
Protect Your Brand & Avoid Recalls
Never ship an empty or incomplete box again. Our system guarantees that every carton meets your quality standards. One recall can cost millions—we prevent it.
100% Quality Assurance
Feature
Overload Protection
(Automatic Safety Shutdown)
Your Benefit
Prevent Costly Damage
The machine automatically stops if a jam occurs, protecting the mechanics and extending the machine's lifespan. Repairs cost thousands—prevention is free.
50% Lower Maintenance Cost
Calculate Your ROI: How Fast Can This Machine Pay for Itself?
Our ROI calculator shows most customers recoup their investment in 6-18 months through labor savings, reduced waste, and increased output. Let's run your numbers.
Get Free ROI Analysis
No Obligation | Customized to Your Production Volume
Core Data
Condom Cartoning Machine: Technical Parameters
All the essential data in one place. These specifications are fully customizable to meet your unique product and facility requirements.
| Parameter | Specification | Meaning for You |
|---|---|---|
| Performance | ||
| Cartoning Speed | 30-120 cartons/min | Scales with your production needs, from small batches to high-volume output. |
| Control System | Siemens/Delta PLC & Touch Screen | Reliable and user-friendly. Reduces training time and simplifies troubleshooting. |
| Sealing Options | Tuck-in or Hot-melt glue | Flexibility to create reclosable boxes or tamper-evident sealed packs. |
| Material Requirements | ||
| Carton Size (L x W x H) | L(60-140) x W(25-90) x H(15-55) mm | Fully adjustable within this range. Custom sizes available upon request. |
| Leaflet Size (Unfolded) | (80-210)mm x (90-260)mm | Accommodates a wide variety of instruction manual sizes for different markets. |
| Leaflet Folding | 1-4 folds (GUK-style) | Creates crisp, professional folds that fit perfectly into the carton. |
| Carton Material | 250-350 g/m² | Compatible with standard paperboard and cardboard stock for easy sourcing. |
| Physical & Electrical Specs | ||
| Power Supply | 380V, 50/60Hz, 3-Phase | Customizable for your region's electrical standards (e.g., 220V, 480V). |
| Total Power | Approx. 2.5 kW | Energy-efficient design to lower your long-term operational costs. |
| Air Consumption | 20 m³/h (0.5-0.7 Mpa) | Efficient pneumatic system ensures low compressed air usage. |
| Machine Dimensions | ~ 3500 x 1500 x 1800 mm | Compact footprint that saves valuable factory floor space. |
| Machine Weight | Approx. 1500 kg | Robust, heavy-duty construction for vibration-free stability and long service life. |
Our Core Difference
More Than a Machine: A Partnership for Your Success
"I'm Forester. With 20 years in this industry, I've seen brands struggle with flimsy packaging that fails in transit. That's why our condom cartoning machine is built with a reinforced frame and a sealing mechanism that creates strong, retail-ready boxes. We don't just sell a machine; we deliver peace of mind."
Forester Xiang
Founder & Chief Engineer, HIJ Machinery
Turnkey Solution
We can integrate this cartoner with upstream sachet machines and downstream case packers, creating a seamless, single-source production line.
Compliance Guaranteed
We provide a full documentation package for GMP, cGMP, and 21 CFR Part 11, ensuring your equipment passes regulatory audits smoothly.
Global Support
Our network of engineers is ready for remote diagnostics and on-site support worldwide to ensure your production never stops.
Experience the HIJ Difference Firsthand
Get a Free Turnkey Quote
Your Questions, Answered
Frequently Asked Questions about Condom Cartoning
Find clear, direct answers to common queries from clients just like you.
Can this machine handle both 3-pack and 12-pack condom boxes?
Yes, absolutely. The format parts are designed for quick, tool-free changeovers between different pack counts and carton sizes. The process typically takes less than 20 minutes.
Is a hot-melt glue system better than a tuck-in seal for condom boxes?
It depends on your market. Hot-melt glue provides a more secure, tamper-evident seal, which is often preferred for pharmaceutical-grade products. Tuck-in is faster and uses less consumables. We offer both options to match your requirements.
What is the lead time for this condom packaging machine?
Our standard lead time is 10-14 weeks. This includes manufacturing, assembly, and initial testing. We also offer Factory Acceptance Testing (FAT) where you can see your machine running with your products before shipment.
How do you ensure the delicate foil sachets are not damaged during insertion?
Our pusher mechanism is engineered for this exact challenge. It's designed with a smooth, servo-controlled motion and polished, rounded contact surfaces to prevent any tearing, scratching, or creasing of the foil.
What after-sales support do you offer in Europe/North America?
We provide comprehensive global support. This includes:
• Local service partners in key regions for on-site assistance.
• A standard 18-month warranty on all parts.
• Lifetime spare parts supply and guaranteed availability.
• 24/7 remote technical support via video call and chat.
Have a More Specific Question?
Our engineering team is ready to discuss your unique challenges and provide a tailored solution.
Talk to an Expert