HIJ TF60 Model | Cosmetic GMP Certified
The Ultimate Sunscreen Cream Tube Filling and Sealing Machine
Engineered by HIJ for Flawless, Air-Free Filling of High-Viscosity Sunscreen & Cosmetic Creams.
- High-Viscosity Precision: Specially designed for thick SPF creams (up to 250,000 cps)
- Zero Air Bubbles: Advanced vacuum de-aeration system for perfect finish
- Leak-Proof Sealing: Hot air technology ensures hermetic seals on all tube types
- 50 Tubes/Min: High-speed output meets growing market demand
- GMP Compliant: SS316L construction, FDA & EU cosmetic standards
20 Years
Industry Expertise
200+
Global Installations
40% Savings
vs. European Brands
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Or call our expert:
+86 138 6882 2120
+86 138 6882 2120
Tired of Production Headaches with Sunscreen? You're Not Alone.
From my 20 years on factory floors worldwide, I've seen these four challenges derail more sunscreen projects than any other. They are the silent profit killers that standard machines just can't handle.
The Viscosity Challenge
Standard fillers struggle with thick, high-SPF creams, leading to inconsistent dosing, nozzle clogging, and high product waste. You lose valuable product and time with every failed fill.
The Air Bubble Problem
Air pockets not only look unprofessional but can degrade your formula's stability and shelf life. Customers reject under-filled or bubbly tubes, damaging your brand's reputation for quality.
The Sealing Imperfection
Improper heat sealing on PE or laminated tubes is a time bomb. Leaks during shipping or on retail shelves lead to costly returns, retailer penalties, and a complete loss of customer trust.
The Regulation Hurdle
Meeting cosmetic GMP standards is non-negotiable. Machines that are difficult to clean, use non-compliant materials, or lack proper validation support put your entire business at risk of failing audits.
"I've seen these issues cost businesses millions. That's why we don't just sell machines; we engineer away your risks."
HIJ's TF60: The Expert-Designed Solution for Your Sunscreen Production Line
This isn't just another machine. The TF60 is the culmination of 20 years of problem-solving, engineered specifically to overcome the viscosity, air bubble, and sealing challenges inherent to sunscreen production. It's your turnkey solution to flawless, efficient, and profitable manufacturing.
TF60 Machine Core Parameters
| Infrastructure | ||
| Main Machine Landing Area | (about) 2 m² | Compact footprint for easy integration. |
|---|---|---|
| Whole Machine (L×W×H) | 1950 × 1000 × 1800 mm | |
| Weight | (about) 850 Kg | |
| Power & Components | ||
| Power Supply | 50Hz 380V/220V 3P | Custom voltages available with transformer (add-on). |
| Main Motor | 1.1 KW | |
| Hot Air Generator | 3 KW | For perfect, damage-free sealing. |
| Jacket Barrel (Optional) | 2 KW Heating / 0.18 KW Blending | Recommended for temperature-sensitive formulas. |
| Production Capacity | ||
| Operation Speed | 30 - 50 tubes/min (max) | Depending on tube size and cream viscosity. |
| Filling Range | 5 - 250 ml | |
| Suitable Tube Length | 50 - 210 mm | Longer tubes can be customized. |
| Suitable Tube Diameter | 13 - 50 mm | |
How Our Technology Solves Your Core Challenges (Step-by-Step)
Every feature of the TF60 is purpose-built to eliminate the specific problems that plague sunscreen production. Here's exactly how we do it.
1
Precision Piston Filling System for High-Viscosity Creams
high viscosity sunscreen cream filling
no-drip filling nozzle
Our servo-driven piston pump is engineered to handle even the thickest sunscreen formulas (up to 250,000 cps) with absolute accuracy. Unlike standard pumps that struggle, clog, or produce inconsistent doses, our system delivers ±0.5% filling accuracy every single time. The anti-drip nozzle design prevents waste and contamination, ensuring every tube is perfectly filled without mess or rework.
2
Advanced Hot Air Sealing for Perfect, Leak-Proof Tubes
hot air tube sealing machine for cosmetics
ultrasonic tube sealer option
Traditional external heating scorches tube exteriors and creates weak, unreliable seals. Our internal hot air sealing technology heats the tube from the inside out, creating a hermetic seal that's not only leak-proof but also maintains a clean, professional appearance. For ultra-demanding applications, we offer an ultrasonic sealing upgrade that eliminates heat entirely, perfect for temperature-sensitive formulas or special packaging materials.
3
Automatic Tube Feeding & Color Mark Sensor for High Efficiency
automatic tube filling and sealing machine
photoelectric sensor tube alignment
Manual tube feeding is slow, error-prone, and a major labor bottleneck. The TF60's fully automatic tube loading system, guided by precision photoelectric color mark sensors, aligns every tube perfectly before filling. This means zero misalignment errors, consistent printing orientation, and a production speed of up to 50 tubes per minute with minimal operator supervision. You can reallocate your workforce to higher-value tasks.
4
GMP-Compliant Design with Easy-to-Clean Stainless Steel 316L
cosmetic GMP standard filling machine
pharmaceutical grade tube filler
Regulatory compliance is not optional. Every product-contact part on the TF60 is made from SS316L stainless steel, the same grade used in pharmaceutical manufacturing. The machine's open design and tool-free disassembly allow for thorough cleaning and inspection in minutes. We provide full validation documentation (IQ/OQ protocols, material certifications, cleaning SOPs) to support your WHO GMP, cGMP, and EU Cosmetic Regulation audits. You're not just buying a machine; you're buying peace of mind.
Ready to See How This Technology Works in Your Facility?
Schedule a virtual demo, request detailed technical drawings, or let our team design a custom solution for your specific sunscreen formulation and production goals.
Book Your Free ConsultationKey Specifications & Features of the HIJ-TF60 Model
No Tube, No Fill
A smart sensor detects the presence of a tube, preventing the machine from dispensing cream, which eliminates product waste and messy cleanups.
Siemens PLC Control
Powered by a world-class Siemens PLC and touchscreen, ensuring stable, reliable operation and an intuitive, easy-to-use interface for your team.
Customizable Filling Range
Versatile design accommodates a wide range of product sizes, from small 5ml samples to large 250ml retail tubes, with quick and easy changeover.
High-Speed Production
Engineered for efficiency, the TF60 achieves a production speed of up to 50 tubes per minute, maximizing your output and profitability.
Fully Automated Finishing
Integrates automatic batch number printing/embossing and smooth tube discharging, creating a seamless, end-to-end production process.
Beyond Sunscreen: A Versatile Machine for Your Entire Cosmetic Line
Your investment in the HIJ-TF60 goes far beyond a single product. Its robust design and flexible filling system make it the perfect solution for a wide range of cosmetic and pharmaceutical products, maximizing your production capabilities and ROI.
Ointments
Facial Cleansers
Hand Creams
Body Lotions
Whether you're producing thick medicinal balms or smooth daily moisturizers, the TF60 adapts to your needs. One machine can be the foundation of your entire tube-based product line.
Discuss Your Product Portfolio
Why Choose HIJ?
It’s More Than Just a Machine.
Founder's 20-Year Expertise in Every Machine
Our founder, Forester Xiang, has spent two decades on the front lines, solving real-world challenges for global clients. This invaluable experience is our DNA. Every HIJ machine is engineered not just to meet specifications, but to proactively solve the problems we know you'll face.
European Quality, Smart Pricing
We refuse to compromise. We benchmark our design, materials (like SS316L), and components (like Siemens) against top European standards. By leveraging an intelligent global supply chain, we deliver this premium quality without the premium price tag, offering you unparalleled value.
A Turnkey Solution Partner, Not Just a Supplier
A machine is just one part of your success. We act as your dedicated partner from start to finish—from initial URS consultation and custom design to installation, validation support, and rapid after-sales service. Your project success is our ultimate metric.
Frequently Asked Questions (FAQ)
Q: What is the price of a sunscreen cream tube filling and sealing machine?
The price of a tube filling machine varies significantly based on your specific requirements. Key factors include the level of automation, number of filling heads, type of filling pump (e.g., piston for thick creams), and optional features like nitrogen flushing or automatic tube loading. However, we can confidently say that our solutions, which use world-class components, typically offer a 30-40% cost advantage over comparable European models. For a precise, no-obligation quote tailored to your product, please click the button below.
Q: Can your machine handle both plastic and laminated tubes?
Yes, absolutely. Our machines are designed for maximum versatility. They are equipped with an advanced hot-air sealing system which is highly effective for both PE (polyethylene) plastic tubes and ABL/PBL (Aluminum/Plastic Barrier Laminated) tubes. This technology ensures a strong, clean, and aesthetically pleasing seal every time. If you use metal tubes, we can also configure the machine with a tube folding system. Just let us know your tube material, and we will ensure the machine is perfectly set up for your needs.
Q: Do you provide local installation and training?
Yes, comprehensive global support is a cornerstone of our service. We have a growing network of local service partners and can also dispatch our own experienced engineers directly to your facility. Our service includes professional installation, commissioning, and most importantly, hands-on training for your operators and maintenance team. We ensure your team is fully confident in operating and maintaining the machine for optimal performance and longevity.
Q: What is the lead time for a customized machine?
Our lead times are structured to ensure quality and precision. For standard models, the typical lead time is 30-45 days from order confirmation. For machines requiring significant customization (e.g., unique tube shapes, integration with other equipment), the lead time is generally 60-75 days. This comprehensive process includes detailed URS review, design confirmation, manufacturing, and rigorous Factory Acceptance Testing (FAT) before shipment to guarantee it meets your exact specifications.
Have More Questions or Ready to Start?
Our team of experts, backed by 20 years of industry experience, is ready to provide the answers and solutions you need. Let's discuss your project today.
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