Sterile Syringe Blister Packing Machine for Medical Device Packaging
cGMP-Compliant, Automated Solutions for Pre-Filled Syringes, Vials, and Devices, Engineered for Flawless Sterile Barrier Integrity and Terminal Sterilization.
- Aseptic-Ready: Designed for cleanroom environments (ISO 7/8).
- Damage-Free Guarantee: Intelligent handling systems prevent needle bending and product breakage.
- Validated Seal Integrity: Perfect for Tyvek® lidding and downstream ETO or Gamma sterilization.
- Turnkey Integration: Seamlessly connects with your upstream and downstream production line.
Navigating the Critical Challenges in Sterile Medical Device Packaging
Are you struggling with maintaining a sterile barrier from packaging to the point of use? The regulatory demands are non-negotiable, and manual processes introduce unacceptable risks. Your packaging isn't just a container; it's a critical component of your device's safety and a core function of our advanced blister packing machines.
Sterile Syringe Blister Packing Machine
cGMP-Compliant, Automated Solutions for Pre-Filled Syringes, Vials, and Devices, Engineered for Flawless Sterile Barrier Integrity and Terminal Sterilization.
- Aseptic-Ready: Designed for cleanroom environments (ISO 7/8).
- Damage-Free Guarantee: Intelligent handling systems prevent needle bending and product breakage.
- Validated Seal Integrity: Perfect for Tyvek® lidding and downstream ETO or Gamma sterilization.
- Turnkey Integration: Seamlessly connects with your upstream and downstream production line.
Navigating the Critical Challenges in Sterile Medical Device Packaging
Are you struggling with maintaining a sterile barrier from packaging to the point of use? Concerned about product damage impacting patient safety and causing costly batch rejections? The regulatory demands of ISO 13485 and the FDA are non-negotiable, and manual processes introduce unacceptable risks of contamination and human error. Your packaging isn't just a container; it's a critical component of your device's safety and efficacy. Our specialized blister packing machines are designed to solve these exact problems.
The HIJ DPS-Series: Engineered for Sterility, Precision, and Unquestionable Compliance
Our DPS-Series disposable syringe packaging solution is the definitive answer to these challenges. We’ve integrated decades of pharmaceutical-grade engineering into a machine built specifically for the rigorous demands of the medical device industry.
Advanced Robotic Feeding for Aseptic & Damage-Free Handling
Say goodbye to contamination risks from manual loading. Our integrated automatic syringe feeding and packing system (options: SCARA robots, Delta robots) uses custom-designed end-effectors to gently grip and place each syringe with sub-millimeter precision. This "no-touch" process is crucial for maintaining sterility and is engineered with a needle protection packaging design to eliminate bending or breakage.
Validated Sealing with Tyvek® and Medical-Grade Films
We specialize in creating the perfect sterile barrier system. Our blister machine for Tyvek lidding features precise temperature, pressure, and dwell time controls to produce consistently strong, peelable seals that are validated for integrity. This ensures breathability for ETO sterilization processes while preventing microbial ingress. Also compatible with a range of gamma radiation stable blister materials.
Custom Tooling & Vision Inspection for 100% Quality Assurance
Every medical device is unique. We provide custom medical device blister tooling designed to perfectly cradle your product. An optional, integrated vision inspection system verifies syringe placement, checks for cosmetic defects, and confirms needle cap presence, ensuring every package that leaves the machine meets your exact specifications.
Designed for Cleanroom Compatibility and Easy Validation
The DPS-Series is a cleanroom compatible blister packing machine, built with SUS304/316L stainless steel and a GMP-compliant design with minimal flat surfaces. We provide a comprehensive validation documentation package (DQ/IQ/OQ/PQ) to support your ISO 13485 compliant packaging machine requirements and accelerate your time-to-market.
Versatile Packaging Solutions for a Range of Medical & Pharma Products
While perfect for pre-filled and disposable syringes, the DPS-Series's flexible platform is easily adapted for various applications. Explore our capabilities in action, from single units like our flagship blister packing machines to fully integrated turnkey solutions.
The HIJ DPS-Series: Engineered for Sterility, Precision, and Unquestionable Compliance
Our DPS-Series disposable syringe packaging solution is the definitive answer to these challenges. We’ve integrated decades of pharmaceutical-grade engineering into a machine built specifically for the rigorous demands of the medical device industry.
Advanced Robotic Feeding for Aseptic & Damage-Free Handling
Say goodbye to contamination risks from manual loading. Our integrated automatic syringe feeding and packing system (options: SCARA robots, Delta robots) uses custom-designed end-effectors to gently grip and place each syringe with sub-millimeter precision. This "no-touch" process is crucial for maintaining sterility and is engineered with a needle protection packaging design to eliminate bending or breakage.
Validated Sealing with Tyvek® and Medical-Grade Films
We specialize in creating the perfect sterile barrier system. Our blister machine for Tyvek lidding features precise temperature, pressure, and dwell time controls to produce consistently strong, peelable seals that are validated for integrity. This ensures breathability for ETO sterilization processes while preventing microbial ingress. Also compatible with a range of gamma radiation stable blister materials.
Custom Tooling & Vision Inspection for 100% Quality Assurance
Every medical device is unique. We provide custom medical device blister tooling designed to perfectly cradle your product. An optional, integrated vision inspection system verifies syringe placement, checks for cosmetic defects, and confirms needle cap presence, ensuring every package that leaves the machine meets your exact specifications.
Designed for Cleanroom Compatibility and Easy Validation
The DPS-Series is a cleanroom compatible blister packing machine, built with SUS304/316L stainless steel and a GMP-compliant design with minimal flat surfaces. We provide a comprehensive validation documentation package (DQ/IQ/OQ/PQ) to support your ISO 13485 compliant packaging machine requirements and accelerate your time-to-market.
Technical Specifications of the HIJ DPS-Series
| Feature | Specification |
|---|---|
| Model | DPS-100 / DPS-240 |
| Compliance | cGMP, CE, designed for ISO 13485 & FDA 21 CFR Part 820 |
| Max. Speed | Up to 40 cycles/min (depending on product & material) |
| Forming Materials | PETG, APET, PVC, PP |
| Lidding Materials | Coated Tyvek®, Medical-grade paper, Foil Laminates |
| Feeding System | Fully automated robotic feeding, custom dedicated feeders |
| Control System | Siemens/Omron PLC with HMI, 21 CFR Part 11 ready |
| Max. Forming Area | 240mm x 150mm |
| Power Supply | 380V/220V, 50/60Hz, 3-Phase (Customizable) |
Your Partner in Mission-Critical Packaging
"I'm Forester Xiang. For 20 years, I've seen the immense pressure medical device manufacturers face. A packaging failure is not an option. That’s why I personally guarantee that our team will work as an extension of yours, meticulously executing your URS to deliver a robust, reliable aseptic packaging solution you can trust. This machine is a key part of our comprehensive portfolio of blister packing machines, embodying our commitment to quality and reliability."
- Forester Xiang
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