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End-of-Line Packaging Automation

HIJ-PMG600: The Ultimate End-of-Line Packaging Automation Solution

An integrated case erector, packer, and sealer that combines box opening, robotic loading, and hot-melt/tape sealing into one seamless, high-efficiency system.

All-in-One Integration

Replaces 3 separate machines, saving up to 60% floor space and eliminating complex multi-vendor coordination.

Dual Robotic Arms

Achieves a stable output of up to 400 boxes per hour with precision loading and product orientation.

Unstoppable Operation

Features non-stop cardboard refilling for continuous 24/7 production without machine downtime.

8-12 Weeks Lead Time
GMP Compliant
24/7 Global Support

Tired of Inefficient, Labor-Intensive Secondary Packaging?

The Hidden Costs of Manual Packing

  • High Labor Costs & Repetitive Strain: Constant recruitment, training, and risk of worker injury increase operational expenses.
  • Inconsistent Sealing Quality: Manual taping leads to damaged goods, customer complaints, and potential product returns.
  • Production Bottlenecks: The packing station can't keep up with your production line, limiting overall output and growth.
  • Large Factory Floor Footprint: Separate machines for erecting, packing, and sealing consume valuable and expensive production space.

Your Automated End-of-Line Solution

HIJ-PMG600 Clean and Automated Production Line

The HIJ-PMG600 is a fully automatic carton erector loader sealer designed to solve these challenges. It integrates three machines into one compact, high-efficiency system, transforming your end-of-line packaging into a streamlined, autonomous process.

Typical Client Outcome

12-18 Months Return on Investment (ROI)

Ready to eliminate these costs and streamline your operations?

Engineer Your Solution

From Flat Box to Sealed Case in 3 Seamless Steps

Witness the transformation as our HIJ-PMG600 masterfully handles each stage of the case packing process within a single, compact footprint.

Automatic Box Opening and Forming Station
01

Automatic Box Opening

The system retrieves a flat carton from the high-capacity magazine, forms it into a perfect box, and securely folds the bottom flaps, preparing it for loading.

Precision Robotic Arm Product Loading
02

Precision Product Loading

Dual manipulators gently and precisely grasp your product and load it into the formed carton. We offer side-push and grab-type options to suit your product.

Secure Tape and Hot Melt Adhesive Sealing
03

Secure Box Sealing

The top flaps are folded, and the carton is securely sealed using your choice of high-tack tape or hot melt adhesive for a strong, reliable closure.

See this entire process live. Request a personalized video demonstration with your product samples.

Request a Demo

Engineered for Reliability and Flexibility

Every component is carefully selected and integrated to ensure maximum uptime, effortless operation, and long-term performance.

Modular Design Concept of HIJ-PMG600

Modular Design Concept

Our future-proof modular approach allows for easy adaptation to a wide range of applications and simplifies future upgrades or reconfigurations.

Non-Stop Carton Magazine for continuous operation

Non-Stop Carton Magazine

Reload flat cartons without stopping the machine. This critical feature eliminates a common bottleneck and significantly maximizes production uptime.

Siemens PLC & HMI Touchscreen Interface

Siemens PLC & HMI

Powered by world-class Siemens controls for unmatched reliability. The intuitive touchscreen HMI allows for easy parameter setting and rapid fault diagnosis.

Robust Aluminum and 304 Stainless Steel construction

Robust Aluminum & 304 SS Construction

Built to last with a durable aluminum alloy frame and 304 stainless steel contact parts. It's easy to clean and meets GMP standards for food and pharma.

Optional
Optional Explosion-Proof Model for hazardous environments

Explosion-Proof Model

We offer a specialized explosion-proof version, engineered with certified components for facilities handling flammable or explosive materials, ensuring maximum safety.

Detailed technical drawing of the packing line

Need More Technical Details?

Get the full electrical schematics, component lists, and layout drawings.

Request Full Datasheet

HIJ-PMG600: Technical Specifications

Model HIJ-PMG600
Production Capacity Up to 400 boxes/hour
Loading System Dual Manipulators (12 cycles/min each)
Sealing Method Tape Sealing / Hot Melt Adhesive Sealing (Selectable)
Applicable Carton Size (L×W×H) Min: 300×250×200mm, Max: 600×500×500mm
Power Supply AC380V/50Hz, 7.5kw
Air Source 0.6MPa, < 1 m³/hour
Machine Dimensions (L×W×H) 5000×2000×2900mm
Machine Weight Approx. 3000 kg
Main Materials Aluminum Alloy, 304 Stainless Steel

The Perfect Automated Case Packer for Your Industry

The HIJ-PMG600's versatility and robust design make it the ideal end-of-line packing solution for a diverse range of products and industries.

Automated case packing for the food and beverage industry

Food & Beverage

Ideal for packing bags of snacks, bottled drinks, canned goods, and prepared meals, ensuring product integrity and high throughput.

Gentle and compliant case packing for pharmaceuticals

Pharmaceuticals & Healthcare

Gentle handling for boxes of medicine, medical devices, and health supplements, meeting the strict requirements of the healthcare industry.

Case packing line for cosmetics and daily chemicals

Daily Chemicals & Cosmetics

Efficiently packs bottles of shampoo, cosmetic gift sets, and household cleaning products, accommodating various shapes and sizes.

Reliable packing solutions for electronics and e-commerce fulfillment

Electronics & E-commerce

Reliable packing for electronic components, consumer goods, and fulfillment centers, ensuring your products are secure for shipping.

More Than a Machine: A Partnership for Your Packaging Line

Forester Xiang, Founder of HIJ Machinery

"I'm Forester. I've seen countless factories struggle with the final 10 meters of their production line. The HIJ-PMG600 was born from that observation. We didn't just build a case packer; we engineered a reliable 'final checkpoint' for your products before they meet the world. Your success is our reputation."

Forester Xiang

Founder & Chief Engineer

Turnkey Integration

We integrate the HIJ-PMG600 with upstream checkweighers and downstream palletizers to create a fully automatic, seamless end-of-line packaging system.

Compliance & Safety

We provide full documentation for CE/UL certification and conduct rigorous Factory Acceptance Testing (FAT) with your own products to guarantee performance.

24/7 Global Support

Your production never stops, and neither do we. Our engineers provide on-site installation, training, and lifetime remote support to keep you running at peak efficiency.

Frequently Asked Questions about our All-in-one Case Packer

What is an opening loading sealing all-in-one machine?

This is a highly integrated piece of packaging automation. An "all-in-one" or "monoblock" case packer like the HIJ-PMG600 performs three critical functions within a single chassis: 1) It automatically erects a flat cardboard box (case opening), 2) It loads your product into the box (case loading), and 3) It seals the box shut (case sealing). This compact design saves valuable factory floor space, reduces labor costs, and ensures consistent, high-quality packing compared to using three separate machines.

What is the ROI for the HIJ-PMG600 automatic case packer?

While the exact Return on Investment (ROI) depends on your specific production volume, labor costs, and product type, our clients typically see a full ROI in 12-24 months. The calculation is based on direct savings from reduced manual labor, increased throughput (packing more products per hour), minimized product damage from manual handling, and improved packing consistency. Contact us for a free ROI analysis based on your unique operational data.

How long does it take to change over to a different carton size?

The HIJ-PMG600 is designed for operational efficiency. A trained operator can typically complete a full changeover for a different carton size in just 15-20 minutes. The system features user-friendly adjustment points with digital readouts and quick-release handles, minimizing downtime and maximizing your production flexibility.

Can the HIJ-PMG600 handle my specific product?

Very likely, yes. The machine's strength is its versatility. It's engineered to handle a wide array of products, including flexible bags, rigid boxes, bottles, cans, and bundles. The key is our customizable gripper system on the loading manipulators. Before any sale, our engineers will analyze your product samples and carton specifications to confirm compatibility and guarantee performance.

What's the difference between tape sealing and hot melt glue sealing?

Both are excellent options, and the HIJ-PMG600 can be configured for either.
Tape Sealing: Uses pressure-sensitive tape. It's clean, cost-effective for consumables, and easy to operate.
Hot Melt Glue: Applies dots of hot adhesive. This provides a stronger, more permanent seal that is tamper-evident and often results in a cleaner-looking box. The choice depends on your budget, security requirements, and aesthetic preference.

Do you offer a robotic case packing and sealing machine?

Yes, the HIJ-PMG600 is fundamentally a type of robotic case packing machine. It uses high-precision servo-driven manipulators—a form of Cartesian robot—to perform the loading sequence. This provides the speed, precision, and reliability of robotic automation in a more integrated and cost-effective form factor than a standalone 6-axis robot arm for this specific task.

What are the requirements for installation and utilities?

The machine requires a standard industrial power supply (AC380V/50Hz) and a compressed air source (0.6MPa). Our team provides a detailed pre-installation guide with all utility requirements and a floor plan layout. We require a level concrete floor capable of supporting the machine's weight and clear access for installation.

What after-sales service do you provide?

Our commitment is to a long-term partnership. We provide comprehensive after-sales service that includes on-site installation and operator training by our certified engineers. All machines come with a full warranty, and we offer lifetime remote technical support via phone or video call. We also maintain a stock of critical spare parts for rapid dispatch to minimize any potential downtime.

Have a different question or a specific project in mind?

Ask Our Engineers Directly

Let's Design Your Production Line

Share your requirements and I'll personally craft a solution that maximizes your efficiency and profitability.