GMP CERTIFIED
Pharmaceutical Packaging Equipment
High-Speed Tablet Blister Packing Machine | GMP Compliant & FDA Ready
Engineered by Forester Xiang's 20 years of expertise to eliminate tablet breakage, ensure perfect seals, and maximize your Overall Equipment Effectiveness (OEE).
- <0.1% Tablet Breakage Rate with precision servo-driven feeder
- 99.99% Hermetic Seal guaranteed through multi-zone temperature control
- 19-Minute Changeover from product A to B (SMED-optimized)
- 21 CFR Part 11 Compliant with Mitsubishi PLC data logging
ISO Certified
CE Marked
200+ Global Installations
2-Year Warranty
Common Industry Challenges
Are You Losing Money to Inefficient Blister Packaging?
Every day, pharmaceutical and nutraceutical manufacturers face costly production problems that erode profit margins and damage reputations. Here's how HIJ solves the 3 most critical challenges.
Tablet Breakage & Product Loss
Quality CrisisFriable tablets shatter during feeding, creating dust and contamination. Each broken tablet represents not just lost product, but potential batch rejection and regulatory scrutiny.
Annual Cost Impact
$50,000+
Left: Standard feeder with 2% breakage | Right: HIJ servo feeder with <0.1% breakage
HIJ Solution
Our precision servo-driven feeder handles even the most delicate coated tablets with a breakage rate of <0.1%
Seal Integrity Failure & Recalls
Reputation RiskLeaky blister packs allow moisture and oxygen ingress, degrading product efficacy. A single batch recall can cost hundreds of thousands in lost revenue and brand damage.
Average Recall Cost
$250,000+
Laboratory seal integrity test: HIJ packs consistently pass pressure decay validation
HIJ Solution
Our multi-zone temperature control with closed-loop PID regulation ensures a 99.99% hermetic seal rate
Slow Changeovers Killing OEE
Efficiency DrainTraditional machines require 2-3 hours for format changes. With multiple SKUs, you're losing productive time daily, directly impacting your bottom line and delivery commitments.
Lost Production Time
36 Hours/Month
Tool-free mold change system: From format A to format B in under 20 minutes
HIJ Solution
Our SMED-optimized design with quick-release clamps reduces changeover to 19 Minutes – giving you an extra production day every month
Stop Losing Money. Start Maximizing OEE.
Let our packaging engineers conduct a free ROI analysis for your facility. Discover exactly how much the HIJ-DPP260 can save you annually.
Request Your Free ROI Analysis
Engineering Excellence
The HIJ-DPP260: Your Turnkey Solution for Flawless Tablet Blister Packaging
Four mission-critical innovations that directly eliminate your biggest packaging challenges. Each feature is engineered from 20 years of field experience and validated by 200+ global installations.
Patent Pending
01
Precision Servo-Driven Feeder for All Tablet Types (Coated, Uncoated, Capsules)
Solves: Tablet Breakage & Product Loss
Traditional vibration feeders treat every tablet the same, causing up to 2% breakage rates with friable or coated tablets. Our closed-loop servo system uses real-time torque sensing to individually cushion each tablet, adapting instantly to variations in hardness, shape, and coating integrity.
- Yaskawa Servo Motor: 0.01mm positioning accuracy with anti-vibration algorithm
- Multi-Lane Design: Handles 2-24 lanes simultaneously without cross-contamination
- Universal Compatibility: Round, oval, oblong, capsules (size 00-5), and irregular shapes
- Auto-Rejection: Photoelectric sensors detect and eject defective tablets before forming
<0.1%
Breakage Rate
99.8%
Fill Accuracy
FDA Validated
02
Advanced Sealing Station: Achieving Perfect Seals for PVC/ALU & Alu-Alu Packaging
Solves: Seal Integrity Failure & Batch Recalls
Seal failures occur when temperature, pressure, or dwell time is inconsistent across the sealing area. Our 6-zone independent temperature control with closed-loop PID regulation maintains ±1°C uniformity, even at maximum speeds. The result: hermetic seals that pass the most stringent leak tests.
- 6-Zone Heating: Independently controlled (80-220°C) with real-time thermal imaging feedback
- Precision Pressure System: Pneumatic cylinders with digital force gauges (0.1-1.5 MPa adjustable)
- Material Versatility: PVC/PVdC + Aluminum, Alu-Alu cold forming (20-120μm thickness)
- Dwell Time Control: 0.5-5 seconds adjustable with synchronized upper/lower platens
99.99%
Hermetic Seal Rate
±1°C
Temperature Uniformity
SMED Certified
03
Rapid, Tool-Free Changeover System: From Product A to B in 19 Minutes
Solves: Slow Changeovers Killing OEE
Every minute of downtime costs you money. We've applied Single-Minute Exchange of Die (SMED) principles to reduce changeover complexity by 80%. Our modular mold platform uses quick-release cam locks and pre-configured parameter sets stored in the PLC, eliminating trial-and-error adjustments.
- Tool-Free Design: All adjustments via hand-operated levers and quick-lock clamps
- Recipe Management: Store 100+ product recipes with auto-recall of all parameters
- Modular Molds: Interchangeable forming, feeding, and sealing stations without full teardown
- Visual Guides: Color-coded components and on-screen step-by-step instructions
19 Min
Average Changeover Time
+8%
OEE Improvement
21 CFR Part 11
04
Mitsubishi PLC Control with 21 CFR Part 11 Compliance Module
Solves: Regulatory Compliance & Audit Trails
In regulated industries, an undocumented alarm or parameter change can trigger a costly audit finding. Our system uses enterprise-grade Mitsubishi iQ-R PLC with built-in data logging that meets FDA 21 CFR Part 11 requirements for electronic records and signatures, giving you audit-ready documentation without manual effort.
- Mitsubishi iQ-R Series: Dual-core processor with 1ms scan time and redundant memory
- Audit Trail Logging: Time-stamped records of all parameter changes, user logins, and alarms
- User Access Control: 4-level password protection with automatic session timeout
- Data Export: CSV/PDF reports for batch records and validation documentation
100%
Regulatory Compliance
10,000+
Data Points Logged/Hour
Ready to See These Features in Action?
Schedule a live virtual demo with our technical team, or request detailed engineering drawings and validation protocols. We'll show you exactly how the HIJ-DPP260 will integrate into your facility.
For Your Engineers
HIJ-DPP260 Tablet Blister Packing Machine: Technical Specifications
All the essential data your procurement and engineering teams need to make an informed decision. Compare our premium components and robust performance metrics.
| Parameter | Specification |
|---|---|
| Performance & Capacity | |
| Model | HIJ-DPP260 |
| Punching Frequency | 20 - 50 strokes/min (Servo-driven) |
| Max. Forming Area & Depth | 250 × 150 mm, Depth: 12mm (25mm optional) |
| Blister Capacity | Approx. 2,400 - 9,000 blisters/hour (depending on size) |
| Changeover Time | < 20 Minutes (SMED design) |
| Materials Handling | |
| Forming Film (Base) | PVC, PVC/PVDC, PVC/PE/PVDC, ACLAR, PET, PP (Width: ≤260mm, Thickness: 0.15-0.5mm) |
| Lidding Foil | Hard Aluminum Foil (PTP), Alu-Alu (Width: ≤260mm, Thickness: 0.02-0.035mm) |
| Max. Roll Diameter | Forming: 600mm | Lidding: 280mm |
| Core Components & Control System | |
| Main Control System | Mitsubishi iQ-R Series PLC with 12" HMI |
| Servo Motors (Main Drive & Feeder) | Yaskawa Sigma-7 Series |
| Pneumatic Components | SMC / Festo (Japan/Germany) |
| Temperature Controller | Omron E5CC Digital PID Controller |
| Low-Voltage Electrics | Schneider Electric |
| Product Contact Parts | Stainless Steel 316L (Mirror Polished, Ra < 0.4μm) |
| Machine Frame & Body | Stainless Steel 304 (Matte Finish) |
| Utilities & Dimensions | |
| Power Supply | 380V/220V, 50/60Hz, 3-Phase (Customizable) |
| Total Power | Approx. 9.5 kW |
| Compressed Air Requirement | 0.6-0.8 MPa, ≥0.4 m³/min (Oil-free) |
| Cooling Water Requirement | 20 L/min, 15-20°C |
| Overall Dimensions (L×W×H) | Approx. 3500 × 800 × 1950 mm |
| Machine Weight | Approx. 1800 kg |
| Optional Features & Upgrades | |
| In-line Vision Inspection | Available (Cognex / Keyence) for fill check, print inspection |
| Embossing / Debossing / Perforation | Available (for batch code, expiry date) |
| Integration with Cartoning Machine | Seamless integration with HIJ-ZH120 Cartoner |
| Alu-Alu Cold Forming Station | Dedicated module for tropical blisters |
| 21 CFR Part 11 Compliance Module | Full audit trail & electronic signature features |
Need a Deeper Dive?
Get the complete, print-friendly datasheet including mechanical drawings, P&ID diagrams, and a full Bill of Materials (BOM). This is the document your engineering team has been waiting for.
Download Full Datasheet (PDF)
Proven Results Across Industries
Versatile Applications: From Pharmaceuticals to Nutraceuticals
The HIJ-DPP260 is engineered for flexibility. See how it performs with your specific product type and discover real-world success stories from our global partners.
Pharmaceutical Tablets & Capsules
Designed for full GMP compliance, the HIJ-DPP260 is the ideal solution for packaging prescription drugs, over-the-counter medications, and clinical trial materials. We ensure product integrity from feeding to final seal.
- Handles friable, coated, and uncoated tablets.
- Supports both PVC/Alu and Alu-Alu packaging for sensitive APIs.
- Full documentation support for cGMP, WHO-GMP, and FDA audits.
- Optional 21 CFR Part 11 module for complete data integrity.
Pharmaceutical Case Study
How a Mid-Sized Indian Pharma Increased OEE by 22% with the HIJ-DPP260
+22%
Overall Equipment Effectiveness (OEE)
The fast changeover on the HIJ-DPP260 cut our downtime by 3 hours per day. Our production capacity for multiple SKUs has skyrocketed. It paid for itself in 14 months.
Vitamins & Health Supplements
The nutraceutical market demands attractive packaging and product stability. Our machine handles large tablets, softgels, and gummies with care, ensuring your product looks as good as it works.
- Gentle feeders for delicate softgels and coated supplements.
- Photoelectric registration for perfectly aligned, pre-printed foils.
- Custom mold design to match unique product shapes and branding.
- High-barrier films (e.g., Aclar®) supported for moisture-sensitive vitamins.
Nutraceutical Case Study
A European Nutraceutical Brand Reduced Material Waste by 15%
-15%
Printed Foil Waste
Our old machine constantly misaligned the printed foil. HIJ's precise photoelectric registration system is flawless, saving us over €30,000 annually in wasted material alone.
Candy & Confectionery
Stand out on the shelf with unique blister packs for your candy, mints, or chewing gum. The HIJ-DPP260's robust forming station can create custom shapes that grab consumer attention and protect product freshness.
- High-speed packaging for high-volume production.
- Deep draw forming for larger candy items.
- Custom die-cutting for unique blister card shapes.
- Food-grade contact parts (316L SS) and lubricants.
Confectionery Case Study
Packaging Chewing Gum and Mints with Custom Blister Shapes
x3
New Product Lines Launched
HIJ's engineering team helped us design and implement three unique blister shapes for our new gum products. The machine's flexibility allowed us to go from concept to market in just 6 months.
Is Your Product a Perfect Fit?
Let's find out. Send us your product samples and packaging film, and we will conduct a FREE test run on the HIJ-DPP260, providing you with video proof and sample blisters.
Request Your Free Product Test
Expand Your Capabilities
Need a Liquid Blister Packaging Machine? We Have a Solution.
In addition to solid dose packaging, HIJ provides complete turnkey solutions for liquids, pastes, and gels. Our liquid blister machines are engineered for precision, hygiene, and efficiency, perfect for oral liquids, syrups, and health products.
Our Liquid Blister Packaging Machine for Sale Features:
-
Precision Peristaltic Pump Filling: Ensures accurate dosing (±0.5%) without cross-contamination, ideal for high-value products.
-
Anti-Drip & Anti-Foaming Technology: Servo-controlled nozzles with suck-back function guarantee clean seals and professional presentation.
-
CIP/SIP Ready Design: Quick-release, tool-free disassembly of all contact parts for fast and easy cleaning and sterilization.
Your Turnkey Solution Awaits.
Let's Build It Together.
You've seen the quality, the technology, and the proven results. Now, let my 20 years of experience work directly for you. Let's discuss your project and configure a solution that meets your budget, timeline, and quality standards.
Get Your Free, No-Obligation Turnkey Quote
"Fill out the form, and I personally guarantee a thoughtful, expert response within 24 hours."
- Forester Xiang, Founder
Engineered and Backed by Forester Xiang's 20-Year Commitment to Excellence
"I personally oversee the design and manufacture of every DPP260, ensuring it solves the real-world problems I've witnessed over two decades. I'm not just promising a machine, but a reliable, long-term partnership."
Forester Xiang
Founder & Chief Engineer
- Global Installation & On-Site Training
- 24/7 Remote Technical Support
- Lifetime Spare Parts Supply Guarantee
- Free, No-Obligation Sample Testing
Frequently Asked Questions about Tablet Blister Packing Machines
Find quick answers to common questions about our machines, capabilities, and processes. If your question isn't here, our experts are ready to help.
This is a fundamental choice based on your production needs. The HIJ DPP series machines are flat-plate type.
- Flat-Plate (like our DPP series): Uses intermittent flat molds for forming, filling, and sealing. It offers superior forming quality, especially for complex shapes and Alu-Alu packaging. It's highly versatile but typically has a lower speed than roller types.
- Roller-Type: Uses continuous rolling motion for sealing. It achieves much higher speeds, making it ideal for mass production of simple, standard-shaped PVC-Alu blisters. However, it's less suitable for Alu-Alu or deep-draw blisters.
We have extensive experience with challenging products. Our solutions include:
- Specialized Brush Box Feeders: Designed with soft, multi-layered brushes to gently guide tablets without causing breakage or dust.
- Vibratory Channel Feeders: For extremely friable products, these feeders use controlled vibration to move tablets, minimizing physical contact and abrasion.
- Integrated Dust Extraction Ports: Our machines have strategically placed ports to connect with your facility's dust collection system, ensuring a clean sealing area and preventing contamination.
Yes, our DPP-series flat-plate machines are expertly designed for Alu-Alu packaging.
Alu-Alu (Cold Form) is a premium packaging material using a laminate of aluminum and polymers. It is "cold-formed" (stamped without heat) to create pockets. It provides the highest possible barrier against moisture, light, and oxygen, making it essential for highly sensitive or hygroscopic drugs. Our machines ensure perfect, non-porous forming and sealing for maximum product protection.
Our process is designed for clarity and efficiency:
- Lead Time: For a standard DPP260, the manufacturing lead time is typically 30-45 working days after receiving the down payment and final sample confirmation. Customizations may extend this timeline, which will be clearly communicated in your quote.
- Shipping: We ship globally (FOB, CIF, etc.) from Ningbo or Shanghai port. All machines are securely packed in export-standard, fumigation-free wooden cases to ensure they arrive in perfect condition. We handle all export documentation and can assist with your import logistics.
Our machines are built for durability and low maintenance. We recommend:
- Daily: Cleaning of product contact parts and general machine surface.
- Weekly: Lubrication of key moving parts (chains, bearings) as detailed in the user manual.
- Annually: A thorough inspection of electrical components and wear-and-tear parts (e.g., heaters, blades, sealing plates). We provide a detailed maintenance schedule and a list of recommended spare parts with every machine.
GMP compliance is at the core of our design philosophy. We ensure it through:
- Material: All product contact parts are made of high-quality Stainless Steel 316L. The main machine body is covered with SS304.
- Design: The machine surface is smooth, free of sharp corners, and easy to clean. The working area is separated from the mechanical transmission parts to prevent cross-contamination.
- Documentation: We provide a comprehensive validation documentation package (IQ/OQ/PQ protocols), material certificates, and CE certification to support your cGMP validation process.
Still Have Questions?
Our technical team is ready to provide a detailed consultation for your specific product and project needs.
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