Capsule Blister Packing Machine: European Quality & Precision for Your Pharmaceutical Needs
Our DPP-260 model delivers flawless Alu-Alu and PVC-Alu packaging, backed by Forester's 20 years of expertise. Get GMP-compliant results without the European price tag.
- Capacity: Up to 14,000 sheets/hour
- Supports: Alu-Alu & PVC-Alu
- Compliance: cGMP, CE, 21 CFR Part 11 Ready
Stop Compromising on Your Capsule Packaging. Start Winning.
Inconsistent Sealing?
Our system uses independent PID temperature controls and high-precision pressure regulation to guarantee a perfect, hermetic seal on every single blister, every time.
Difficult Changeovers?
Featuring tool-less, pin-positioned molds and an adjustable guide rail system, your operators can execute format changes in under 30 minutes, maximizing uptime.
Compliance Nightmares?
Built with a GMP-centric design (SS316L contact parts) and delivered with a full IQ/OQ/PQ documentation package, we make your validation process smooth and predictable.
Unreliable Support?
Your project is backed by a 20-year industry veteran. Gain a partner who provides expert consultation, rapid response, and a commitment to your long-term success.
Explore the DPP-260 Automatic Capsule Blister Packing Machine
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PVC/Alu-Alu Forming
Watch as the positive pressure forming station creates precise, uniform cavities—the foundation for a perfect blister pack.
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Automatic Capsule Feeding
Observe the dedicated feeder accurately placing capsules into the cavities, achieving over 99.8% filling accuracy without damaging the product.
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Heat Sealing
See the flat-plate sealing mechanism apply the lidding foil, creating a superior, airtight seal that guarantees product integrity.
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Embossing & Punching
The video shows the clear embossing of batch codes, followed by the robust punching station cleanly cutting the final blister packs.
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Waste Collection
Notice how the integrated system automatically winds the trim waste, keeping the production area clean and GMP-compliant.
Key Features That Deliver Unmatched Value
Planetary Gear Reducer
Ensures exceptionally stable, quiet operation (<75dB) and an extended machine lifespan of over 10 years, protecting your investment.
Adjustable Guide Rail System
Allows for rapid, tool-free adjustment of all main stations, dramatically reducing downtime during format changes and boosting your overall equipment effectiveness (OEE).
Pin-Positioned Molds
Guarantees 100% accuracy and speed when changing molds. This mistake-proof design eliminates alignment errors and waste, saving you time and material costs.
Integrated Waste Collection
Smartly designed to automatically collect and manage trim waste. This keeps your production area clean and compliant with GMP standards with minimal operator intervention.
Technical Specifications: DPP-260 Capsule Blister Packing Machine
Precision-engineered for pharmaceutical excellence. Every parameter is designed to meet the most stringent global standards.
| Parameter | Specification |
|---|---|
| Performance Capabilities | |
| Model | DPP-260 |
| Production Capacity | Up to 14,000 blisters/hour (single punch); Up to 28,000 blisters/hour (double punch) |
| Max. Forming Area | 260 × 150 mm (10.2" × 5.9") |
| Max. Forming Depth | 26 mm (1.02") for PVC; 18 mm (0.71") for Alu-Alu |
| Stroke Frequency | 10 - 40 cycles/min (variable speed, frequency-controlled) |
| Noise Level | < 75 dB(A) during operation |
| Material & Film Specifications | |
| Forming Film (Base) | PVC: 0.15 - 0.50 mm; PVDC: 0.15 - 0.30 mm; Alu: 0.06 - 0.12 mm |
| Sealing Film (Lidding) | Alu: 0.02 - 0.035 mm; Paper/Alu/PE composite |
| Max. Film Width | 280 mm (11.0") |
| Sealing Method | Flat-plate heat sealing with independent temperature control (PID) |
| Contact Parts Material | SS316L (Stainless Steel, GMP compliant) |
| Electrical & Power Requirements | |
| Power Supply | 380V / 50Hz, 3-Phase (or 220V / 60Hz, customizable) |
| Total Power | 12 kW |
| Compressed Air | 0.6 - 0.8 MPa (6-8 bar), consumption: ~600 L/min |
| Control System | Siemens PLC + 10" color HMI touchscreen |
| Dimensions & Weight | |
| Machine Dimensions (L × W × H) | 3400 × 980 × 1650 mm (133.9" × 38.6" × 65.0") |
| Net Weight | Approx. 2,800 kg (6,173 lbs) |
| Compliance & Certifications | |
| Standards | cGMP, CE Certified, ISO 9001:2015 |
| Data Integrity | 21 CFR Part 11 Ready (electronic signature, audit trail) |
| Documentation | Full IQ/OQ/PQ protocols, FAT/SAT available, detailed Operation & Maintenance Manuals |
Need a Custom Configuration or Full Turnkey Line?
Our engineers are ready to design a solution perfectly tailored to your specific products and production requirements.
Get Free Turnkey Quote & Expert ConsultationVersatile Packaging for a Wide Range of Products
From standard capsules to custom-shaped tablets, our DPP-260 adapts to your unique product portfolio with ease and precision.
Ideal For:
- Capsules — All sizes from #00 to #5, including hard gelatin and HPMC capsules
- Tablets — Round, oval, oblong, and fully custom shapes up to 26mm
- Softgels — Standard and specialty formulations requiring moisture protection
- Candies & Gummies — Health supplements, vitamins, and functional confections
- Small Components — Hardware, electronic parts, and other non-pharmaceutical items
Material Capabilities: From Standard PVC to High-Barrier Alu-Alu
Choose the right packaging material to match your product's stability requirements, market positioning, and regulatory demands.
PVC (Polyvinyl Chloride)
The industry standard for cost-effective blister packaging. Excellent clarity for product visibility. Ideal for stable, non-hygroscopic products with moderate shelf-life requirements.
Most EconomicalPVDC (Polyvinylidene Chloride)
Enhanced barrier protection against moisture and oxygen. A significant upgrade from standard PVC. Perfect for hygroscopic tablets and capsules requiring extended shelf life in humid climates.
Enhanced ProtectionAlu-Alu (Cold-Form Aluminum)
The premium choice for high-value, light-sensitive, or moisture-sensitive APIs. Provides an absolute barrier to light, oxygen, and water vapor. Mandatory for many biologics and advanced therapies.
Maximum BarrierNot Sure Which Material is Right for Your Product?
Our packaging engineers will analyze your product's stability data and recommend the optimal film combination to maximize shelf life and minimize costs.
Request Material Compatibility AnalysisNeed a Liquid Blister Packaging Machine? We Have a Solution.
Expand your packaging capabilities with our specialized liquid blister technology—perfect for syrups, oils, serums, and other liquid pharmaceuticals.
Also Available
Our Liquid Blister Packaging Machine for Sale Features:
If your product portfolio includes liquid pharmaceuticals, nutraceuticals, or cosmeceuticals, our dedicated liquid blister packaging machine delivers the precision, hygiene, and reliability you demand.
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Precision Peristaltic Pump Filling
Ensures accurate, repeatable dosing with ±1% accuracy across viscosities from 1 to 5000 cP. No product contamination, no cross-contamination between cavities.
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Advanced Anti-Drip & Leak Prevention
Patented nozzle design with positive shut-off eliminates drips and ensures a clean seal. Critical for maintaining product integrity and preventing batch contamination.
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Temperature-Controlled Processing
Independent heating zones for forming, filling, and sealing allow precise control for heat-sensitive APIs and emulsions. Prevents product degradation during packaging.
Engineered and Backed by Forester Xiang's 20-Year Commitment to Excellence
20+ Years in Pharma Packaging
Forester Xiang
Founder & Chief Engineer
Our Ironclad Service Commitments to You
Backed by two decades of expertise and a global support network you can count on.
Global Installation & Training
Our certified engineers will install and commission your machine on-site, and train your team until they're 100% confident.
24/7 Remote Support
Technical support available around the clock via phone, email, WhatsApp, and remote diagnostics to minimize downtime.
Lifetime Spare Parts Supply
We guarantee availability of all critical spare parts for the entire operational life of your machine—no obsolescence worries.
Free Sample Testing
Send us your products, and we'll run full packaging trials at our facility—completely free, with detailed reports and videos.
Ready to Experience the HIJ Difference?
Let's discuss your specific requirements. I personally review every inquiry to ensure we deliver exactly what you need.
Start Your Partnership with Forester Today
Ready to Upgrade Your Capsule Packaging Line?
"Let's schedule a free, 30-minute consultation. I will personally review your product and requirements to configure a machine that perfectly fits your needs and budget."
- Forester Xiang
Or Connect Directly
Frequently Asked Questions
Your questions, answered by our 20 years of expertise. Find quick solutions to common queries about blister packaging machinery.
What's the difference between a flat-plate and a roller-type machine?
Roller-type machines use a drum for forming and sealing, offering high speed but with limitations on forming depth and mold flexibility. Our DPP-260 is a flat-plate type. This design provides superior forming quality, deeper pockets, and allows for more complex, customized blister layouts. It's the preferred choice for pharmaceutical-grade applications where precision and flexibility are critical.
How does your machine handle dusty or friable tablets?
This is a critical challenge we've engineered for. The DPP-260 features a specialized brush-box feeding system designed to handle delicate products with minimal breakage. Furthermore, we've integrated dedicated dust extraction ports at key points to remove fine particles before the sealing station, ensuring a perfect, clean seal every time.
What is Alu-Alu packaging and does this machine support it?
Yes, the DPP-260 is fully capable of Alu-Alu (Cold Form) packaging. Alu-Alu uses a laminate of aluminum film for both the base and the lid, creating a complete barrier against light, moisture, and oxygen. This is essential for highly sensitive or high-value drugs. Our machine's robust frame and precision tooling are specifically designed to handle the higher pressures required for cold forming.
What are the maintenance requirements?
We designed the DPP-260 for maximum uptime. Daily maintenance is minimal, primarily involving cleaning of the feeding and contact parts. Weekly and monthly checks are clearly outlined in our comprehensive manual. Key components are sourced from globally recognized brands (like Siemens, Omron) for reliability, and our modular design allows for easy access and replacement of wear parts, which we guarantee with our Lifetime Spare Parts promise.
What is the lead time and shipping process?
Standard machine lead time is typically 30-45 working days. This allows us to conduct rigorous quality control and customize the tooling to your exact product specifications. Our dedicated logistics team handles the entire shipping process, from robust, sea-worthy packaging to customs documentation, ensuring your machine arrives safely and ready for installation anywhere in the world.
What certifications do you provide for GMP compliance?
Our machines are built to meet cGMP standards. We provide a comprehensive documentation package to support your validation process, including CE certificate, material certificates for all contact parts (e.g., SS316L), electrical diagrams, PLC logic diagrams, and a detailed IQ/OQ (Installation/Operational Qualification) protocol to streamline your compliance procedures.
Still Have Questions?
If your question isn't answered here, my team of expert engineers is ready to provide a detailed response. Let's talk about your specific challenge.
Ask Forester's Team