The High-Speed, GMP-Compliant Solution for Alu-PVC & Alu-Alu Packaging
Experience the precision of CNC-machined engineering combined with pharmaceutical excellence. The DPP-260's exquisite cambered transparent cover and draw-bench treated stainless steel construction deliver both safety and visual elegance—the "Sense of Honor" in manufacturing quality.
Seamlessly switch between Al/Pl (thermoforming) and Al/Al (cold forming) by simply changing moulds and feeders—no complex retooling required.
The DPP-260 isn't just another automatic blister packing machine[3]—it's a pharmaceutical-grade solution engineered to eliminate production bottlenecks. Designed for high-speed operations[2] up to 14,000 sheets per hour, our machine delivers the precision and compliance demanded by the pharmaceutical industry[3].
Production efficiency dramatically increases through our innovative large-diameter foil holder design. The system holds two rolls simultaneously, reducing replacement frequency by 50%.
Meeting the stringent requirements of the blister packaging machine pharmaceutical industry[3], the DPP-260 features complete zone separation for zero cross-contamination.
Achieve unmatched precision with our servo motor drive system. Unlike traditional machines that rely on mechanical cams, the DPP-260 offers programmable accuracy.
Breakthrough versatility: Seamlessly switch between Al/PVC (thermoforming) and Al/Al (cold forming)[3] packaging formats without complex retooling.
As a true high speed blister packing machine[2], the DPP-260 delivers exceptional throughput without compromising quality.
Our patented internal sealing cylinder design (Patent Pending) dramatically improves machine stability compared to traditional external configurations.
Discover how the DPP-260's fully automatic capabilities can eliminate your current bottlenecks. Our team will provide a customized ROI analysis based on your specific production requirements.
Understanding the parts of blister packing machine[2] is crucial for making informed purchasing decisions. Below, we provide comprehensive technical data and visual breakdowns of the DPP-260's key components—designed for high speed blister packing[2] operations in pharmaceutical environments.
| Parameter | Specification | Industry Advantage |
|---|---|---|
| Max. Forming Area | 260 × 120 mm | 30% Larger than Standard |
| Max. Forming Depth | 22 mm (Standard) / 26 mm (Deep Draw) | Accommodates Vials |
| Production Capacity |
• Al/PVC: 60-70 cycles/min (14,000 sheets/hr) • Al/Al: 25-50 cycles/min |
High Speed Certified[2] |
| Stroke Range | 30 - 120 mm (Adjustable) | Versatile Format Handling |
| Material Compatibility |
• PVC (0.15-0.50 mm) • PTP Aluminum Foil (0.02-0.035 mm) • Cold-Forming Aluminum (0.06-0.10 mm) |
Universal Material Support |
| Air Consumption | 0.4 m³/min @ 0.5-0.7 MPa | Energy Efficient |
| Power Requirements | 380V / 50Hz / 3-Phase / 7.5 kW | Standard Industrial Power |
| Machine Dimensions | 3500 × 860 × 1650 mm (L×W×H) | Compact Footprint |
| Net Weight | 1850 kg | Heavy-Duty Construction |
| Noise Level | < 75 dB(A) | Operator Friendly |
Note: All specifications are based on standard configuration. Custom modifications available upon request. Contact our engineering team for URS (User Requirement Specification) consultation.
Explore the precision-engineered components that make the DPP-260 a pharmaceutical-grade powerhouse.
| Feature | HIJ DPP-260 | European Brands (e.g., Uhlmann, IMA) |
Asian Budget Machines |
|---|---|---|---|
| Mould Technology | CNC-Machined Precision | CNC-Machined | Manual Locksmith Work |
| Speed (Al/PVC) | 60-70 cycles/min[2] | 70-80 cycles/min | 40-50 cycles/min |
| Price Point | Mid-Range (Best Value) | 2-3× Higher | Low Cost |
| After-Sales Support | 24/7 Global Network | Limited Local Presence | Inconsistent |
| Compliance Docs | Complete Package (WHO GMP, cGMP, CFR 21-11) | Complete | Basic Certifications |
The HIJ Advantage: We deliver European-level precision at a fraction of the cost, backed by responsive global service—the perfect balance between quality and value.
Request Detailed ROI AnalysisDownload our comprehensive datasheet including CAD drawings, electrical schematics, and compliance certificates.
Making the right choice between automation levels defines your production efficiency and long-term growth. While both systems have their place, understanding the critical differences is key to scaling your pharmaceutical operations.
A semi automatic blister packing machine is a solid entry point for lab-scale production, R&D, or very small batch runs. It handles basic forming and sealing but relies heavily on operator intervention for feeding and product placement.
For growing pharmaceutical factories, efficiency is non-negotiable. An automatic blister packing machine like the DPP-260 integrates all processes into a seamless, high-speed workflow [1].
While a semi-automatic machine serves a purpose for initial stages, the path to profitability and market leadership is through full automation. The DPP-260 is engineered to eliminate the bottlenecks of manual processes, ensuring your production line can meet growing demand consistently and cost-effectively.
Discuss Your Upgrade PathFor pharmaceutical applications, ensuring product integrity is paramount. Simple "vacuum sealers" are not sufficient. The DPP-260 automatic blister packing machine [3] utilizes a sophisticated heat-sealing station to create a perfect, hermetic seal, protecting your products from moisture, oxygen, and contaminants. This section explains the principle behind our advanced sealing process [1][5].
A hermetic seal is created through the precise application of heat, pressure, and time. Our patented internal cylinder design provides superior stability, while the PID temperature control system maintains a constant heat (±1°C accuracy), ensuring a consistent, peelable, yet unbreakable seal every time.
Engineered to handle a wide range of materials, including Medicinal PVC (0.25-0.5mm) and PTP Alu-foil (0.02-0.035mm), with flawless results.
A perfect seal starts with perfect preparation. Here’s how each stage of the DPP-260's process contributes to the final package integrity.
Using positive and negative pressure, the DPP-260 creates uniform blister cavities with a max forming depth of 22mm. This precision eliminates stretched or weak corners, providing a perfect foundation for the product and the sealing foil.
The core of our sealing technology. The heated sealing plate with a fine knurled pattern presses the lidding material (PTP Alu-foil) against the formed web (PVC), creating a permanent, airtight bond that meets the strictest standards of the pharmaceutical industry [3].
The final step is a clean cut. The die-cutting station separates the finished blister packs from the web with extreme precision. This ensures no micro-tears or rough edges that could compromise the package integrity or cause issues in downstream cartoning machines.
No. While both aim to seal, their methods and applications are different. A typical vacuum sealer removes air and seals a bag, primarily for food. A pharmaceutical blister packing machine [3] like the DPP-260 uses precise heat and pressure to bond two different materials (e.g., PVC and aluminum foil) to create a highly-protective, pre-formed cavity, which is a much more complex and regulated process [1].
We guarantee it through a combination of superior machine design and process control:
1. Machine Design: Our stable, heavy-duty sealing station ensures uniform pressure.
2. Process Control: Servo motors and PID controllers precisely manage temperature, pressure, and dwell time.
3. Quality Materials: The machine is designed for certified pharmaceutical-grade foils and plastics. For ultimate assurance, we also offer optional in-line vision inspection systems.
Absolutely. The DPP-260 is a versatile machine designed for both thermoforming and cold forming. It is fully compatible with standard pharmaceutical materials, including PVC, PVDC, PET, ACLAR for the forming web, and PTP aluminum foil, paper-foil laminates, and CR (child-resistant) lidding materials.
Don't leave your product's stability to chance. Discuss your specific material and sealing requirements with our engineers. We'll provide a customized solution and a detailed quotation for the DPP-260, the ultimate automatic blister packing machine [3] for quality-conscious manufacturers.
Many clients inquire about the automatic blister packing machine price [1]. While the initial investment is a key consideration, the true value of the DPP-260 is revealed in its long-term Return on Investment (ROI). This analysis shifts the focus from upfront cost to lifetime profitability and operational efficiency.
The final price of the DPP-260 varies based on your specific requirements for tooling and feeding systems. However, a smarter evaluation looks at the total cost of ownership. The DPP-260 is engineered to deliver tangible savings from day one.
Our novel mould orientation mechanism and quick-lock system enable complete format changes in under 15 minutes. Less downtime directly translates to more production hours and higher revenue streams.
The servo-driven web index and advanced path station are optimized to minimize foil and PVC waste, especially during machine start-up and stops. This efficiency directly cuts your recurring consumable costs.
With a robust, heavy-duty structure weighing 1850Kg, the DPP-260 is built for continuous 24/7 operation. This ensures a far longer operational lifespan and lower maintenance costs compared to lighter, cheaper alternatives.
The final automatic blister packing machine price is tailored to your needs [1]. Let our engineers prepare a custom ROI analysis for you, factoring in your production volume, labor costs, and material specifications to project your payback period.
Have questions? We have answers. Here are some of the most common inquiries we receive about our automatic blister packing machines.
The core principle involves several automated stages:
1. Forming: A plastic film (like PVC) is heated and then drawn by vacuum/pressure into a mould to create the blister "cavities".
2. Filling: Products (tablets, capsules) are automatically and accurately fed into the formed cavities.
3. Sealing: A lidding material (like aluminum foil) is heat-sealed over the plastic film, creating a hermetic seal to protect the product.
4. Cutting: The machine then precisely cuts the sealed web into individual or multi-pack blister cards.
Our DPP-260 machine integrates all these steps seamlessly for high-speed, continuous production.
Absolutely. This is one of our core strengths. The DPP-260 is designed for seamless integration to form a complete Blister-Cartoner production line. We provide a custom-designed connection conveyor and signal communication protocol to ensure the blister packs are transferred perfectly to an automatic cartoning machine for final packaging. This turnkey solution minimizes manual handling, boosts efficiency, and ensures production consistency [2].
The price is not one-size-fits-all, as we tailor each machine to your specific needs. Key factors influencing the final price include:
• Feeder Type: The complexity of the automatic feeder (e.g., for round tablets vs. complex shapes).
• Tooling/Moulds: The number of different blister formats you require.
• Optional Functions: Features like in-line printing, vision inspection systems, or cold-forming capabilities (for Alu-Alu blisters).
• Compliance Level: Any special documentation or validation packages (e.g., for cGMP).
We focus on providing the best ROI by balancing features with your budget. Contact us for a detailed, no-obligation quote based on your product.
As an experienced pharmaceutical machine manufacturer, we recommend focusing on these critical components [2]:
1. Main Frame: Look for a heavy, robust structure. Our DPP-260 weighs 1850Kg, ensuring stability and vibration-free operation at high speeds.
2. Servo Drive System: A high-quality servo motor (not a stepper motor) guarantees precise web pulling and accurate sealing, reducing material waste.
3. Sealing & Forming Stations: Check for uniform heating and pressure mechanisms. Our machines use PID temperature control for perfect, consistent seals.
4. PLC and HMI: Ensure they are from reputable brands (like Siemens or Allen-Bradley) for reliability and ease of use.
Investing in high-quality parts translates to higher reliability and a longer machine lifespan.
GMP compliance is at the core of our design philosophy. The DPP-260 is built to meet and exceed global pharmaceutical standards:
• Materials: All product contact parts are made of SUS316L stainless steel, while the machine body is covered with SUS304.
• Design: The machine features a flat, easy-to-clean design with no dead corners, preventing cross-contamination.
• Documentation: We provide a comprehensive documentation package, including IQ (Installation Qualification) and OQ (Operational Qualification) protocols, to support your validation process.
• Safety: Equipped with safety covers and emergency stop functions that comply with CE standards.
Our engineering team is ready to provide detailed answers for your specific application. Let's discuss your project today.
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