Syringe Blister Packing Machine: GMP-Ready, High-Efficiency, Backed by 20-Year Expertise

Our HIJ-260S platform is designed with maximum flexibility to accommodate a wide range of syringe sizes—from 0.5ml insulin syringes to 10ml pre-filled syringes.

How we achieve this versatility:

• Modular Mold System: Each product size requires a dedicated mold set. We provide custom-designed molds specifically matched to your syringe dimensions (barrel diameter, flange width, and overall length).
• Quick Changeover Design: Mold changes are tool-free and can be completed in under 30 minutes with minimal downtime.
• Servo-Adjustable Traveling Distance: The machine's stroke length (80-175mm) can be electronically adjusted via the touchscreen HMI to match different product lengths.
• Recipe Management System: Save multiple product configurations in the PLC. When switching between products, simply recall the saved recipe, and the machine automatically adjusts all parameters.

Typical syringe sizes we handle: 0.5ml, 1ml, 2ml, 3ml, 5ml, 10ml, and custom sizes. If you have unique dimensions, our engineering team will design a tailored mold solution.

Absolutely. While the HIJ-260S is powerful enough for commercial-scale production (up to 14,000 sheets/hour), it's equally well-suited for small batch runs and clinical trial packaging.

Why it's ideal for small batches:

• Low Minimum Production Run: You can run as few as 100-200 sheets per batch without wasting material or time.
• Quick Start-Up & Shutdown: No prolonged warm-up or cool-down cycles. Start production in minutes.
• Minimal Material Waste: Precise servo controls minimize scrap during start-up and changeover.
• Validation-Ready: Full IQ/OQ/PQ documentation ensures compliance with clinical trial packaging requirements (ICH Q7, GMP Annex 1).
• Flexible Mold Investment: For clinical trials, you can start with a single mold set and add more as your product portfolio grows.

Real-world example: Many of our biotech clients use the HIJ-260S for Phase II/III clinical trials (batches of 5,000-20,000 syringes), then seamlessly scale up to commercial production on the same machine.

We understand that time-to-market is critical in the pharmaceutical industry. Our typical project timeline is structured as follows:

Standard Lead Time Breakdown:

• Order Confirmation to Manufacturing Start: 5-7 business days (contract finalization, deposit payment, URS review)
• Manufacturing & Assembly: 8-10 weeks (includes machine build, custom mold fabrication, in-house FAT)
• Shipping to Your Facility: 3-6 weeks (varies by destination: faster for Southeast Asia, longer for Europe/Americas)
• On-Site Installation & Commissioning: 5-7 days (unpacking, leveling, utilities connection, calibration)
• Operator Training & SAT: 3-5 days (hands-on training, IQ/OQ execution, final sign-off)

Total Timeline: Approximately 3-4 months from order to full production readiness.

Expedited Options: If your project has an urgent deadline, we offer a Fast-Track Program (additional fee applies) that can reduce manufacturing time by 2-3 weeks. Contact us to discuss feasibility.

Pro Tip: Order your spare parts kit and additional molds during initial purchase to avoid separate shipment delays later.

Yes—with the right mold configuration, the HIJ-260S is a true multi-product platform.

While the machine is optimized for syringes, it's fully capable of packaging other cylindrical pharmaceutical containers, including:

• Glass or Plastic Vials (2ml - 30ml)
• Ampoules (1ml - 10ml)
• Cartridges (for injection pens)
• Tubes (diagnostic reagent tubes, blood collection tubes)

How it works:

• Dedicated Molds: Each product type requires its own custom mold set. The forming cavity is precisely engineered to match the container's shape.
• Feeding System Adjustment: For products with significantly different dimensions (e.g., wider vials vs. narrow syringes), minor adjustments to the feeding rails may be needed (we provide guidance).
• Parameter Optimization: Sealing temperature, dwell time, and pressure are product-specific and easily saved in the PLC's recipe library.

Important Note: If you plan to package both syringes and vials regularly, inform our engineers during the initial consultation. We can pre-configure the machine with enhanced flexibility features (e.g., wider feeding channels, adjustable sealing heads).

Client Example: A European contract packager uses one HIJ-260S to run 1ml syringes in the morning shift and 10ml vials in the afternoon shift, simply by swapping molds during lunch break.

The HIJ-260S is engineered for low-maintenance, high-reliability operation. With proper care, you can expect 10+ years of service life.

Routine Maintenance Schedule:

• Daily: Visual inspection, cleaning of sealing surfaces, lubrication of guide rails (5-10 minutes).
• Weekly: Check air filter/regulator, inspect heating elements, verify alignment (15-20 minutes).
• Monthly: Deep cleaning, calibration check, pneumatic system inspection (1-2 hours).
• Quarterly: Comprehensive preventive maintenance by your trained technician (half-day).
• Annually: Professional service visit (optional but recommended, especially in the first 2 years).

Spare Parts & Support:

• Starter Spare Parts Kit: We provide a complimentary kit with every machine, including common wear parts (seals, heating pads, sensors, belts) sufficient for 1 year.
• Global Parts Availability: All critical components are sourced from Siemens, Omron, SMC—meaning they're available worldwide. For HIJ-specific parts, we maintain stock in our warehouses (China, Germany, USA) with 3-5 day air shipping.
• Lifetime Parts Supply Guarantee: We commit to supplying spare parts for a minimum of 15 years after your machine's manufacture date.
• Remote Diagnostics: Our machines support VPN-based remote access. If an issue arises, our technicians can often diagnose and guide you through repairs remotely, saving time and cost.

Extended Maintenance Contracts: We offer optional annual service contracts (includes 2 on-site visits, priority parts shipping, and unlimited remote support). Many clients find this provides peace of mind and keeps their machines running at peak efficiency.