Automatic Capsule Filling Machine for High-Precision Pharmaceutical & Nutraceutical Production
Our NJP-Series delivers unparalleled dosing accuracy (±2%), GMP compliance, and rapid changeovers, empowering you to maximize output and quality.
Up to 120,000 Capsules/Hour
±2% Dosing Accuracy
cGMP & FDA 21 CFR 11 Ready
Stop Wasting Product and Time. Start Flawless Production.
Are you struggling with inconsistent filling weights, difficult cleaning procedures, or lengthy downtime during format changes? The HIJ NJP-Series was engineered to solve these exact challenges.
Inaccurate Dosing
Inconsistent fill weights lead to product waste, regulatory issues, and costly batch rejections.
HIJ Solution
Precision servo-controlled dosing station ensures minimal product waste with ±2% filling accuracy, saving thousands in API costs.
Contamination Risks
Complex cleaning procedures and hard-to-reach areas create contamination risks and lengthy downtime.
HIJ Solution
Designed for easy cleaning with tool-free removable parts, fully meeting GMP standards and reducing changeover time by 70%.
Production Inefficiency
Hours of downtime during format changes, resulting in missed production targets and delayed deliveries.
HIJ Solution
Quick-change format parts allow you to switch capsule sizes in under 30 minutes, maximizing your OEE (Overall Equipment Effectiveness).
Ready to Transform Your Production?
Let our engineering team show you exactly how the NJP-Series will solve your specific challenges and boost your ROI.
Discuss Your ChallengesKey Features of Our High-Speed Automatic Capsule Filling Machine
Engineered for precision, reliability, and compliance - every component is designed to deliver exceptional performance in pharmaceutical production environments.
Precision
Precision Dosing Station
Our machine utilizes a high-precision dosing disc and servo motor control to guarantee a filling accuracy of ±2%. This means less API waste and consistent product quality for every single capsule. It's ideal for powders and granules.
- ±2% filling accuracy across all capsule sizes
- Servo-controlled precision reduces API waste
- Suitable for powders, granules, and pellets
Reliability
Reliable Capsule Handling & Closing
With a capsule separation rate of >99% and a flawless closing mechanism, you can count on uninterrupted production. The system is designed to handle capsule sizes from 00# to 5# and safety capsules A-E.
- >99% capsule separation success rate
- Handles capsules from 00# to 5# sizes
- Compatible with safety capsules A-E
GMP Ready
GMP-Compliant & Easy-to-Clean Design
Engineered for pharmaceutical environments, all contact parts are made of SS316L stainless steel. The enclosed turntable prevents dust leakage, and the integrated dust collector ensures a clean workspace. Tool-free disassembly of the powder hopper and dosing station makes cleaning fast and simple, saving valuable time.
- SS316L stainless steel contact parts
- Integrated dust collection system
- Tool-free disassembly for easy cleaning
Smart Control
Intuitive Siemens PLC Control
The user-friendly Siemens (or Delta) PLC and HMI touchscreen allows your operators to easily set parameters, monitor production, and troubleshoot issues. We offer full support for 21 CFR Part 11 compliance with audit trails and user management.
- Siemens PLC with intuitive HMI interface
- 21 CFR Part 11 compliant software
- Complete audit trails and user management
See These Features in Your Production Line
Let our technical team demonstrate how these advanced features will improve your production efficiency and product quality.
Schedule a Technical DemoSee Our Automatic Capsule Filler in Action
Experience the precision, speed, and reliability that makes the HIJ NJP-Series the preferred choice for pharmaceutical manufacturers worldwide.
Production Live
Watch the NJP-series machine seamlessly perform every step: from capsule orienting and separating to high-speed filling, rejection of faulty capsules, and perfect closing. Witness the stability and precision that will elevate your production line.
Capsule Orienting
Automatic separation and alignment of capsule halves
Precision Filling
High-speed dosing with ±2% accuracy
Quality Control
Automatic rejection of faulty capsules
Perfect Closing
Consistent closing pressure and seal integrity
120K
Capsules/Hour
±2%
Fill Accuracy
99%+
Success Rate
24/7
Operation
Ready to See This Performance in Your Facility?
Schedule a virtual or on-site demonstration with our technical team. Experience firsthand how the NJP-Series will transform your capsule production.
Schedule Live DemonstrationNJP-Series: Find the Perfect Model for Your Capacity Needs
Choose from three precision-engineered models designed to match your production requirements, from startup operations to high-volume manufacturing facilities.
Which Model Fits Your Production Scale?
Startup & R&D
NJP-800: Perfect for product development and small batch production
Commercial Production
NJP-1200: Ideal for established manufacturers with steady demand
High-Volume Manufacturing
NJP-2000: Built for large-scale operations and export markets
| Model | Production Capacity | Capsule Size | Total Power | Dimensions (L×W×H) | Weight |
|---|---|---|---|---|---|
|
NJP-800
Entry Level
|
48,000 caps/hr
|
00# - 5# Safety A-E |
4.9 kW
|
930×790×1930 mm |
800 kg
|
|
NJP-1200
Most Popular
|
72,000 caps/hr
|
00# - 5# Safety A-E |
5.75 kW
|
1020×860×1970 mm |
900 kg
|
|
NJP-2000
High Capacity
|
120,000 caps/hr
|
00# - 5# Safety A-E |
6.45 kW
|
1000×1050×1950 mm |
1500 kg
|
Need Detailed Technical Specifications?
Get the complete datasheet including electrical requirements, air consumption, optional features, and compliance certifications for your specific model selection.
Request Full Technical DatasheetThe Ideal Solution for Diverse Industries
From traditional pharmaceuticals to emerging nutraceuticals, our NJP-Series machines deliver consistent performance across all applications requiring precise capsule filling.
Pharmaceutical Manufacturing
For prescription drugs, generics, and clinical trials requiring the highest standards of precision and regulatory compliance.
- cGMP and 21 CFR Part 11 compliant
- Full audit trail and batch records
- Validated cleaning procedures
Nutraceutical & Supplements
For vitamins, supplements, herbal powders, and probiotics requiring gentle handling and precise dosing for consistent potency.
- Gentle handling preserves active compounds
- Handles hygroscopic materials
- Easy changeover between products
Veterinary Medicine
For animal health medications and supplements, ensuring accurate dosing across different animal sizes and treatment protocols.
- Wide dose range flexibility
- Cross-contamination prevention
- Robust construction for 24/7 operation
Contract Manufacturing (CMO)
A flexible and reliable machine for handling diverse client projects with rapid changeover and comprehensive documentation.
- Quick changeover between products
- Complete process documentation
- Multi-client compliance support
Ready to Discuss Your Specific Application?
Our technical team has expertise across all these industries. Share your requirements and we'll recommend the optimal configuration for your specific application and regulatory environment.
Discuss Your ApplicationMore Than a Machine: A Partnership for Precision & Compliance
20 Years Experience
"I've spent 20 years helping clients who were frustrated by inaccurate capsule filling, leading to millions in lost product."
I'm Forester. That's why I insisted our NJP-series must have world-class dosing accuracy. We don't just sell you a capsule filling machine; we become your partner in achieving perfect, compliant production. When you choose HIJ, you're choosing two decades of accumulated wisdom and an unwavering commitment to your success.
Forester Xiang
Founder & Chief Engineer, HIJ
Turnkey Solution
We can integrate this filler with upstream sifters and downstream polishers, blister machines, or bottle lines. One partner, one responsibility, seamless operation.
Compliance Guaranteed
Full documentation package for GMP, cGMP, and Factory Acceptance Testing (FAT) with your own products. Your regulatory approval, our commitment.
Global Support
Our engineers provide on-site installation, training, and 24/7 remote support to keep you running. Never feel alone in your production journey.
Frequently Asked Questions about Our Automatic Capsule Filler
Get expert answers to the most common technical, commercial, and operational questions about the HIJ NJP-Series.
Our NJP-Series achieves ±2% fill weight accuracy through precision dosing disc technology and real-time weight monitoring. The system maintains consistency through:
- Automatic reject system for out-of-spec capsules
- Continuous powder level monitoring
- Environmental compensation for humidity and temperature
- Regular calibration protocols with certified weights
Complete changeover typically takes 45-60 minutes with our quick-change design. This includes:
- Dosing disc replacement (5 minutes)
- Cleaning and sanitization (30 minutes)
- New product setup and calibration (10-25 minutes)
The NJP-Series handles all standard capsule sizes:
- Hard gelatin capsules: 00#, 0#, 1#, 2#, 3#, 4#, 5#
- Safety capsules: A, B, C, D, E sizes
- HPMC vegetarian capsules: All standard sizes
- Enteric capsules: With appropriate handling modifications
We provide a complete validation package including:
- Design Qualification (DQ) - Equipment design specifications
- Installation Qualification (IQ) - On-site installation verification
- Operation Qualification (OQ) - Functional performance testing
- Performance Qualification (PQ) - Production-level validation
- Material certificates, calibration records, and cleaning validation protocols
- 21 CFR Part 11 compliance documentation for electronic records
The NJP-Series is optimized for a wide range of powder characteristics:
- Free-flowing powders: Excellent performance with good flowability
- Cohesive powders: Special dosing disc designs available
- Hygroscopic materials: Environmental controls and gentle handling
- Heat-sensitive compounds: Low-friction design minimizes heat generation
- High-potency APIs: Contained filling systems available
Space requirements: Minimum 4m x 3m floor area (including operator access)
Utility requirements:
Utility requirements:
- Electrical: 380V/220V, 50/60Hz, 3-phase
- Compressed air: 6-8 bar, dry and oil-free
- Exhaust connection for dust extraction (optional)
- Network connection for remote monitoring (optional)
Still Have Questions?
Our technical experts are ready to discuss your specific requirements and provide detailed answers tailored to your application.
Ask Our Technical Experts