CE & GMP Certified
Double Station Case Packing Machine - HIJ-CP550
Double Your Throughput, Not Your Footprint. The Ultimate Servo-Driven Solution for High-Efficiency Case Packing.
< 10 Boxes/Min Per Station
High-speed dual manipulators for maximum output, achieving up to 600 boxes per hour with unmatched consistency.
8 Servo Motors Control
Unmatched precision, stability, and control. Top-brand servo systems ensure reliable operation and minimal maintenance.
Turnkey Integration
Seamlessly connect to your entire production line. We integrate upstream and downstream equipment for worry-free operation.
GMP Compliant Full documentation
Global Support 24/7 technical service
20+ Years Industry experience
Tired of Bottlenecks? How the HIJ-CP550 Solves Your Biggest Packing Challenges.
We've listened to hundreds of production managers. These are the three challenges they face most often—and exactly how our dual station case packer eliminates them.
Challenge #1
"Manual packing can't keep up with production."
HIJ Solution
Automate with dual workstations, achieving up to 600 boxes/hour, dramatically increasing your throughput without adding headcount.
Challenge #2
"Rising labor costs and inconsistent packing quality."
HIJ Solution
Repurpose your workforce for higher-value tasks. Our robotic gripper ensures 24/7 consistency and precision, eliminating human error and fatigue.
Challenge #3
"No room for a long, complex packing line."
HIJ Solution
A compact, all-in-one design for case opening, loading, and sealing that optimizes your valuable floor space—just 4m × 3m footprint.
Ready to Eliminate Your Production Bottlenecks?
Let's discuss your specific challenges and design a custom solution. Get a free consultation and detailed ROI analysis from our packaging experts.
Schedule Your Free ConsultationSee the HIJ-CP550 in Action: An All-in-One Case Forming, Packing, and Sealing Machine
Watch how our dual-station system transforms your end-of-line packaging from a bottleneck into a competitive advantage.
Live Production Demo
The Complete 4-Step Automated Process
1
Automatic Case Erecting
Flat cartons are precisely formed into boxes using servo-controlled suction and forming arms. No manual pre-assembly required.
2
Dual Robotic Grasping
Two servo-driven manipulators pick your products with custom grippers (suction cups + clamps), handling bottles, pouches, or irregular shapes.
3
Gentle & Accurate Loading
Products are carefully placed into the cartons with precision positioning, preventing damage and ensuring consistent packing quality.
4
Secure Sealing & Discharge
Cartons are sealed with tape or hot-melt glue (your choice) and smoothly discharged to downstream palletizers or conveyors.
Ready to Automate Your Case Packing?
Let our engineers design a custom solution for your specific products and production rate. Get a detailed quote and line layout proposal today.
Get Your Custom QuoteEngineered for Performance: The Features That Make a Difference
Every component of the HIJ-CP550 is designed with one goal: to deliver consistent, high-speed performance that reduces your total cost of ownership and maximizes uptime.
8 Servo Motors Control
Precision Motion ControlFor superior stability, speed, and positioning accuracy, the CP550 uses eight high-performance servo motors from top brands like Siemens or Schneider. This multi-servo architecture ensures every movement—from case erecting to product placement—is executed with millisecond precision, reducing wear and extending equipment life.
Versatile Gripper System
Adaptive Product HandlingOur innovative combination of suction cups and mechanical clamps handles diverse product types with ease: glass bottles, infusion bags, heavy containers, or irregularly shaped items. Custom gripper configurations are available to match your specific product dimensions and fragility requirements, ensuring zero damage during packing.
Dual Station Efficiency
Parallel Processing PowerTwo independent workstations for packing and carton feeding operate in parallel, eliminating idle waiting time and maximizing throughput. While one station loads products, the other prepares the next carton—this choreographed workflow achieves up to 600 boxes per hour, doubling the output of single-station machines without doubling your floor space.
Flexible Sealing Options
Customizable ClosureChoose between tape sealing for cost-effectiveness or hot-melt adhesive for a stronger, tamper-evident seal. Both systems are tool-free changeable and support various carton sizes. The hot-melt option is ideal for pharmaceutical or high-security applications where package integrity is critical.
Robust Construction for Long-Term Reliability
GMP-Compliant MaterialsThe CP550's frame is built with high-grade aluminum alloy and 304 stainless steel, ensuring durability in demanding production environments. All contact surfaces are designed for easy cleaning and sanitation, meeting GMP (Good Manufacturing Practice) standards. This robust construction means you can run 24/7 operations with minimal maintenance, backed by our comprehensive warranty and global parts support.
Ready to See How These Features Fit Your Production Line?
Our engineering team will analyze your specific requirements—product type, throughput goals, and space constraints—to recommend the optimal CP550 configuration and integration strategy.
Schedule a Technical Consultation
ISO 9001 Certified
24/7 Technical Support
Global Delivery Available
HIJ-CP550 Technical Specifications and Dimensions
Engineered for precision and built to last. Review the complete technical specifications to ensure perfect compatibility with your production requirements.
| Performance Specifications | |
| Production Capacity | Up to 600 boxes/hour |
| Manipulator Speed | 12 cycles/min per station (Dual manipulators) |
| Sealing Method | Tape sealing or hot-melt adhesive sealing |
| Carton Size Compatibility | |
| Minimum Carton Size | 300 × 250 × 200 mm (L×W×H) |
| Maximum Carton Size | 600 × 500 × 500 mm (L×W×H) |
| Electrical & Pneumatic Requirements | |
| Power Supply | AC 380V / 50Hz, 3-Phase |
| Power Consumption | 7.5 kW |
| Air Pressure Required | 0.6 MPa (6 bar) |
| Air Consumption | Less than 1 m³/hour |
| Physical Specifications | |
| Machine Dimensions | 4000 × 2200 × 2900 mm (L×W×H) |
| Net Weight | 3000 kg |
| Main Materials | Aluminum alloy + 304 stainless steel |
ATEX Certified
Explosion-Proof Model Available
For pharmaceutical and chemical industries with volatile solvents or combustible dust environments, we offer a fully certified explosion-proof variant of the CP550.
ATEX Zone 1 & Zone 2 compliant
Intrinsically safe control systems
Specialized enclosures and motors
Full compliance documentation
Lead time: Explosion-proof models typically require 8-10 weeks. Contact us for a custom quote.
Footprint Dimensions
4.0m × 2.2m × 2.9m
Ensure your facility has adequate ceiling height and floor space. We recommend an additional 1m clearance on all sides for maintenance access.
Need Help Confirming Compatibility?
Our application engineers will review your carton specifications, production requirements, and facility layout to ensure the CP550 is the perfect fit for your operation.
A Flexible Solution for Diverse Industries and Products
From pharmaceutical vials to food pouches, cosmetic bottles to industrial components – the HIJ-CP550's versatile design and intelligent gripper system adapts seamlessly to your unique packaging requirements across multiple sectors.
Full Packing Line for the Food & Beverage Industry
Handle everything from sauce bottles to yogurt cups, snack bars to beverage cans. Our food-grade stainless steel construction ensures compliance with FDA and FSMA regulations for safe, hygienic packaging operations.
FDA Compliant
Washdown Ready
Quick Changeover
Handling Pouches and Bags for Cosmetics
Gently pack delicate cosmetic bottles, jars, and flexible pouches without damage. Perfect for skincare, makeup, and personal care products where brand presentation and product integrity are critical.
Gentle Handling
Premium Finish
Flexible Formats
Pharmaceutical Packaging with Precision
Meet the stringent demands of pharmaceutical packaging. From vials and ampoules to blister packs and infusion bags, our GMP-compliant system ensures traceability, validation documentation, and regulatory peace of mind.
WHO GMP Ready
21 CFR Part 11
Full IQ/OQ/PQ
Integrated Systems for Contract Manufacturers (CMO)
Running multiple SKUs for different clients? Our rapid-changeover design and recipe management system let you switch between products in minutes, maximizing your facility utilization and profitability.
Multi-SKU Ready
Recipe Storage
Fast ROI
Don't See Your Industry Listed?
The CP550's modular design and customizable gripper system make it adaptable to virtually any case packing challenge. Our application engineers will work with you to develop a tailored solution for your specific products and production environment.
Discuss Your Application with Our Experts
Free FAT Testing
Run your actual products at our facility
Complete Documentation
IQ/OQ/PQ protocols included
24/7 Global Support
Technical assistance when you need it
More Than a Machine: A Partnership for Your Packing Success
At HIJ, we don't just manufacture equipment—we build long-term partnerships. With 20 years of experience and a commitment to your success, we ensure every aspect of your packing line operates flawlessly.
20+ Years Experience
Forester Xiang
Founder & Chief Engineer, HIJ Machinery
"I'm Forester. I've spent 20 years seeing clients lose efficiency due to poorly integrated end-of-line packaging. That's why I made sure the HIJ-CP550 is not just a machine, but a turnkey-ready cornerstone for any packing line. We partner with you to ensure it performs flawlessly from day one."
— Forester
Turnkey Solution
We integrate the HIJ-CP550 with upstream case erectors and downstream palletizers to create a fully automated line. No more juggling multiple suppliers—we handle everything from design to commissioning.
Complete Line IntegrationCompliance Guaranteed
Full documentation for GMP, CE, and 21 CFR Part 11 compliance. We conduct a rigorous Factory Acceptance Test (FAT) using your actual products before shipment, ensuring zero surprises.
GMP & FDA ReadyGlobal Support
Our engineers provide on-site installation, comprehensive training, and 24/7 remote diagnostics to maximize your uptime. With service centers across 5 continents, help is always nearby.
24/7 Technical SupportReady to Transform Your Packaging Line?
Let's discuss your specific requirements. Our team will design a custom solution, provide transparent pricing, and support you every step of the way.
Start Your Free ConsultationYour Questions Answered: HIJ-CP550 FAQ
Get straight answers to the most common questions about the CP550 dual station case packer. Still have questions? Our team is here to help.
What is the real-world output of the dual station case packer?
The HIJ-CP550 achieves up to 600 boxes per hour under optimal conditions. However, real-world performance depends on several factors:
- Product characteristics: Lightweight items (e.g., blister packs) pack faster than heavy glass bottles.
- Carton size and complexity: Smaller, standard cartons allow faster throughput.
- Operator experience: A well-trained team can maximize efficiency.
- Upstream stability: Consistent product flow from your filling line is crucial.
Real customer example: A pharmaceutical client in Germany consistently achieves 540 boxes/hour packing 100ml glass vials, running 2 shifts per day with minimal downtime.
We'll conduct a thorough FAT (Factory Acceptance Test) with your actual products to validate the exact throughput for your application before shipment.
How long does a changeover take for a different carton size?
The CP550 is designed for flexible manufacturing with rapid format changes. Typical changeover time is:
15-30 minutes for carton size adjustments by a single operator, depending on the complexity of the size difference.
What's involved in a changeover:
- Adjusting the carton magazine guides (tool-free design)
- Repositioning the robotic gripper height and spacing
- Updating the recipe parameters on the HMI touchscreen
- Running a few test cycles to verify placement accuracy
Pro tip: For clients who frequently switch between 2-3 carton sizes, we can pre-program recipe templates and supply quick-change gripper sets to reduce changeover to under 10 minutes.
Can the HIJ-CP550 handle my specific product (e.g., glass bottles)?
Yes, the CP550 is highly versatile. Our dual gripper system combines suction cups and mechanical clamps, making it suitable for a wide range of products:
- Glass bottles: Pharmaceutical vials, ampoules, infusion bottles (with gentle vacuum grippers)
- Plastic bottles: HDPE, PET, LDPE containers for cosmetics, food, or chemicals
- Pouches and bags: Flexible packaging with specialized grippers
- Blister packs: Pharmaceutical blisters in trays or stacked
- Jars and cans: Food products, supplements, lubricants
- Heavy or irregular items: Custom gripper designs for unique shapes
Our commitment: We'll test your actual product samples in our Technical Center before finalizing the gripper design. You'll receive a video proof of successful packing during the FAT stage.
Not sure if your product is compatible? Send us a sample or detailed specifications (dimensions, weight, material, fragility), and our application engineers will provide a feasibility assessment within 48 hours.
What is the lead time for a standard HIJ-CP550 machine?
For a standard configuration CP550, our typical production and delivery schedule is:
8-10 weeks from deposit to shipment (for standard models without extensive customization)
Timeline breakdown:
- Week 1-2: Engineering review of your URS (User Requirements Specification) and detailed design confirmation
- Week 3-6: Manufacturing, assembly, and initial testing in our facility
- Week 7: Internal quality inspection and pre-FAT preparation
- Week 8: Factory Acceptance Test (FAT) with your team (in-person or remote)
- Week 9-10: Packaging, final documentation, and shipment arrangement
Custom or explosion-proof models: Allow an additional 2-4 weeks for specialized components and certification documentation.
Urgent project? If you're facing a tight deadline, let us know during the quotation stage. We've successfully expedited projects in the past by allocating dedicated production resources.
Do you offer an explosion-proof model for hazardous environments?
Absolutely. We manufacture a fully certified explosion-proof variant of the CP550 for pharmaceutical and chemical facilities with volatile solvents, flammable liquids, or combustible dust.
HIJ-CP550 Explosion-proof Model: ATEX-certified for Zone 1 and Zone 2 hazardous areas
Key features of our explosion-proof model:
- ATEX Zone 1 & Zone 2 certification: Compliant with European Directive 2014/34/EU for explosive atmospheres
- Intrinsically safe control systems: All electrical components are rated Ex d, Ex e, or Ex nA
- Specialized enclosures: Flameproof housings for motors, switches, and junction boxes
- Static discharge prevention: Grounded surfaces and anti-static materials throughout
- Pressurized cabinet option: Positive-pressure air purge for control panels (if required)
- Full documentation package: Certificate of conformity, installation manual, and maintenance guidelines
Lead time: Explosion-proof models typically require 10-12 weeks due to specialized component sourcing and additional testing protocols.
Pricing: Explosion-proof models carry a premium of approximately 25-35% over standard models, depending on the certification scope and customization level. Contact us for a detailed quote based on your specific hazardous area classification.
What warranty and after-sales service do you provide?
At HIJ, your success is our success. We stand behind the CP550 with a comprehensive warranty and global support system designed to maximize your uptime and ROI.
Standard warranty coverage:
24 months parts and labor warranty from the date of commissioning (or 30 months from shipment, whichever comes first)
- Free replacement parts: For any manufacturing defects or component failures
- Remote diagnostics: Our engineers can log into your machine (with permission) to troubleshoot issues in real-time
- On-site service: If a problem cannot be resolved remotely, we'll dispatch a technician to your facility (travel costs apply after the first year)
- Software updates: Free HMI software upgrades and bug fixes for the life of the machine
Beyond the warranty period:
- Annual maintenance contracts: Preventive maintenance visits, priority spare parts access, and discounted service rates
- 24/7 technical hotline: Phone, WhatsApp, and email support with response time under 4 hours
- Spare parts inventory: We maintain critical components in regional warehouses for fast delivery
- Operator training refreshers: We offer periodic re-training sessions for your team (remote or on-site)
Forester's personal commitment: "I've built HIJ on the principle that our relationship doesn't end at delivery. Every CP550 customer has my direct contact. If you're ever stuck, you can reach me personally."
Still Have Questions About the CP550?
Our team has 20+ years of case packing expertise. We're here to answer your specific questions and help you make the right decision for your operation.
Talk to a Case Packing Expert