HIJ-PFS Series
Aseptic Prefilled
Plastic Syringe Filling
and Capping Machine
Ensure GMP-compliant, aseptic production with ≤±1% filling accuracy. The trusted, modular solution for filling liquids and ointments into plastic syringes from 0.5ml to 80ml.
≤±1% High Filling Accuracy
Full Servo Driven System
GMP-Compliant Design (SUS 316L)
Optional 100-Level Laminar Flow Hood
Navigating the Complexities
of Aseptic Syringe Filling?
Many pharmaceutical manufacturers face critical challenges that threaten production efficiency, product quality, and regulatory compliance.
Contamination Risk
Manual or semi-automatic processes expose your sterile product to contamination, leading to batch rejection and regulatory failure.
Inaccurate Dosing
Inconsistent filling volumes waste expensive product and fail weight variation tests, compromising patient safety and brand reputation.
Production Inefficiency
Poorly integrated machines cause bottlenecks, require constant operator intervention, and cannot scale with your production demands.
Our Solution
Transform Challenges
into Competitive Advantages
The HIJ-PFS Series is engineered to transform these challenges into competitive advantages. It's a fully automated, cGMP-compliant system designed for one purpose: to deliver sterile, accurately filled syringes with maximum efficiency and reliability.
Discover Your Custom Solution
How It Works
A Fully Automated, Contamination-Free Process
From empty syringe to finished product, the HIJ-PFS Series executes a flawless, multi-stage process with precision engineering, minimizing human intervention and maximizing sterility.
01
Automatic Syringe Loading
Syringes are gently sorted and oriented by a SUS 316L vibrating plate and precisely fed into the rotary turntable one by one, ensuring a smooth and consistent start to the filling process.
02
High-Precision Filling
The servo-driven ceramic plunger pump performs quantitative filling with ≤±1% accuracy. The nozzle fills from the bottom up and can be programmed to eliminate air bubbles, guaranteeing product integrity.
03
Automatic Cap Sorting & Placing
Custom-sized caps are meticulously arranged by a dedicated vibrating plate and then accurately placed onto the filled syringes by a pick-and-place mechanism, preparing them for the final sealing stage.
04
Precise Servo Capping
The servo-controlled capping station applies a consistent, pre-set torque to seal each syringe securely. This prevents leaks, protects product sterility, and ensures a uniform, professional finish.
05
Finished Product Output
Perfectly filled and capped syringes are automatically discharged to a collection tray or conveyor belt, ready for downstream integration with labeling, inspection, or final packaging equipment.
Engineering Excellence
Engineered for Precision, Compliance, and Flexibility
Every component is meticulously designed to deliver pharmaceutical-grade performance, ensure cGMP compliance, and adapt to your evolving production needs.
Material Excellence
SUS 316L Contact Parts & SUS 304 Frame
Fully meets cGMP specifications. Ensures no product reaction, resists corrosion from aggressive cleaning agents, and guarantees a long service life. Your sterile products remain uncontaminated throughout the entire filling process.
Precision Dosing
High-Accuracy Ceramic Plunger Pump
Delivers exceptional dosing accuracy (≤±1%). It's wear-resistant, acid/alkali resistant, and can be easily sterilized, making it ideal for a wide range of pharmaceutical liquids and ointments, from low-viscosity solutions to thick gels.
Advanced Automation
Full Servo Motor Control
All synchronous actions (filling, capping) are controlled by servo motors, not mechanical cams. This provides superior accuracy, reliability, easy operation, and allows for quick parameter changes via the HMI. No more complex mechanical adjustments.
Smart Control
Siemens PLC & HMI Interface
The Siemens PLC controller provides stable, reliable operation. The HMI touchscreen offers real-time monitoring of each station, fault location display, and production data logging, simplifying operation and troubleshooting for your operators.
Future-Proof Investment
Modular & Expandable Design
Use it as a standalone machine or seamlessly integrate it into a larger production line with labeling machines, plunger rod inserters, and packaging equipment. Your investment is future-proof, scaling with your production growth.
Aseptic Excellence
Optional 100-Level Laminar Flow Hood
For the most demanding aseptic applications, an optional laminar flow hood can be integrated to create a Class 100 (ISO 5) clean environment around the filling and capping stations, exceeding even the strictest regulatory standards.
See How These Features Solve Your Specific Challenges
Every feature is designed with one goal in mind: to ensure your production success. Let's discuss your unique requirements and configure the perfect HIJ-PFS Series solution for your facility.
Schedule A Consultation with Our Engineers
Detailed Specifications
Technical Parameters of the Automatic Syringe Filling and Capping Machine
Every specification is carefully engineered to deliver precision, compliance, and efficiency. Compare our parameters and understand exactly how they benefit your production operations.
| Parameter | Specification | Benefit for Your Production |
|---|---|---|
| Applicable Materials | Liquid, Ointment, Gel | Versatility for various pharmaceutical & cosmetic products. |
| Syringe Specifications | 0.5ml - 80ml (Customizable) | Covers R&D, clinical trial, and commercial production scales. |
| Filling Accuracy | ≤±1-2% (Typically ≤±1% with ceramic pump) | Minimizes product waste and ensures dosage consistency. |
| Production Capacity | 1,800 - 2,100 pieces/hour | Ideal for small to medium batch production. |
| Control System | Siemens PLC & HMI | Reliable, easy to operate, and provides real-time monitoring. |
| Driving System | Full Servo Motor System | High accuracy, repeatability, and low maintenance. |
| Contact Parts Material | SUS 316L Stainless Steel, Medical Silicon Rubber | cGMP compliant, no product contamination. |
| Compressed Air | 0.55-0.75 Mpa, 15 L/S | Standard cleanroom utility requirement. |
| Power Supply | 380V/220V 50-60Hz (Customizable) | Adaptable to global power standards. |
| Dimensions (L×W×H) | 1230 × 850 × 1800 mm | Compact footprint saves valuable cleanroom space. |
| Equipment Weight | 500 KG | Stable operation without excessive floor loading requirements. |
| Optional | 100-Level Laminar Flow Hood | Achieves high-demand aseptic production environment. |
Need a Custom Configuration or Full Technical Documentation?
Our engineering team can tailor the HIJ-PFS Series to your exact requirements—from voltage customization to integration with existing production lines. Get in touch for a detailed technical consultation and full specification sheet.
The HIJ Advantage
More Than a Machine: A Partnership Backed by 20 Years of Expertise
We don't just manufacture equipment. We deliver complete solutions backed by two decades of real-world pharmaceutical engineering experience.
I've spent 20 years working alongside clients from every corner of the world, watching them struggle with compliance uncertainties, technical mismatches, and suppliers who simply didn't understand their needs. HIJ was founded to change that — to become the partner you can truly rely on.
Forester Xiang
Founder & Chief Engineer, HIJ Machinery
Deep Application Knowledge
Founded by Forester Xiang, an engineer with 20 years of hands-on experience, we understand your challenges with product viscosity, sterility, and regulatory hurdles. We don't just sell a machine; we configure a solution that truly works for your specific application.
Turnkey Project Execution
From URS review to FAT, SAT, and providing a full IQ/OQ documentation package, we manage the entire process to ensure a smooth, on-time, and successful project delivery. Your success is our project goal.
Global Service, Rapid Response
Our commitment doesn't end at shipment. Our global service network provides fast support for installation, training, and maintenance, ensuring your production line maintains peak performance, wherever you are in the world.
Ready to Partner with a Team That Truly Understands Your Needs?
Let's discuss your syringe filling project. Share your requirements with us, and we'll configure a solution that addresses your exact challenges — from material handling to regulatory compliance.
Start Your Consultation Now
Ready to Achieve Aseptic, Accurate,
and Automated Syringe Filling?
Your project deserves a solution built on expertise and reliability. Contact our engineering team today for a free consultation. We'll analyze your URS, discuss your material properties, and provide a comprehensive, no-obligation quote for your HIJ-PFS Series machine.
100% Free Consultation
No Obligation Quote
Expert URS Analysis
Trusted by pharmaceutical manufacturers worldwide | 20+ years of engineering expertise