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Source-verified technical reference

DPP-250F Blister Packing Machine Specifications

Review the documented Alu/Plastic and Alu/Alu configuration: 20-50 cycles/min depending on material, a 250 × 112 mm forming area, 30-120 mm stroke and the utilities required for project review.

20-50cycles/min, material dependent
250 × 112 mmmaximum forming area
30-120 mmadjustable stroke range
Alu/Pl + Alu/Aludocumented process formats
HIJ DPP-250F pharmaceutical blister packing machine
Reference image for the HIJ DPP-250 platform. Final station layout and components follow the approved URS and order configuration.

Quick selection answer

Is the DPP-250F the right blister platform for your product?

Use this model when the ordered format fits the documented web width, forming area, stroke and depth limits. Rated cycle frequency is not finished pack output. Tooling layout, cavities per stroke and feeder efficiency determine actual capacity.

Alu/Plastic

Thermoformed blister configuration

Documented for tablets, capsules, injections, food, medical devices and similar products that can be handled by the selected feeder and tooling.

Alu/Alu

Cold-form blister configuration

The manual documents a dual-use Alu/Plastic and Alu/Alu platform. Confirm the cold-form tooling, product geometry and foil specification in the URS.

250 mm

Documented material width

PVC, PTP lidding foil and forming aluminum foil are listed at 250 mm width. Non-standard webs require an engineering review.

Selection boundary: the source manual identifies the machine as DPP-250FⅠ. HIJ will confirm whether the quoted machine uses the same station arrangement, control components and optional modules before the specification is released for purchase.

Verified data table

DPP-250F technical specifications

The values below are transcribed from the current DPP-250FⅠ operating manual supplied to HIJ. They replace unsupported figures previously shown on this URL.

Maximum punch frequencyAlu/Alu: 20-30 cycles/min
Alu/Plastic: 20-50 cycles/min
Manual reference format: 57 × 80 mm × 4
Stroke range30-120 mm
Maximum forming area250 × 112 mm
Maximum formed depthAlu/Alu: 12 mm
Alu/Plastic: 18 mm
Special configuration: 25 mm, subject to confirmation
Forming power2 kW × 2, upper and lower
Heat-sealing power1.8 kW
Total installed power7.5 kW at 380 V / 50 Hz; manual also lists 220 V / 60 Hz
Main motor power1.5 kW
Air pump volume flowAt least 0.25 m³/min
Overall machine size3360 × 610 × 1670 mm
Packing size3900 × 750 × 1800 mm
Machine weight1500 kg
Capacity note: the manual's separate maximum-production-capacity row contains an internally inconsistent unit and is intentionally excluded. Calculate finished blisters/min from cycles/min × usable packs per stroke × operating efficiency, then confirm with product trials.

Process architecture

What the DPP-250F process must coordinate

The manual describes modular working stations and a separable body for installation access. The final line sequence depends on the selected product feeder, print registration, discharge and downstream equipment.

DPP-250F blister packing process flow from forming and feeding to sealing, cutting and discharge
Engineering process schematic. It explains functional sequence and does not represent the final ordered station layout.
01

Web handling and forming

Unwind the selected PVC or forming aluminum web, heat or cold-form the cavities, and maintain water cooling and air supply.

02

Product feeding

Match the feeder, brush plate, screen and product-contact parts to the tablet, capsule or other approved product geometry.

03

Heat sealing and registration

Coordinate lidding foil tension, sealing pressure, temperature and the photoelectric eye-mark function for printed foil.

04

Traction, cutting and discharge

Set the 30-120 mm stroke, align the web to the cutting station and confirm the discharge route for standalone or line use.

Line integration: send the target blister drawing and downstream requirement before ordering. The blister packing machine range provides the broader selection context, while this page defines the documented DPP-250F boundary.

Material and tooling inputs

Build the format around the real web and cavity geometry

Web thickness and width are source values, not universal purchasing limits. The tooling drawing must still define cavity pitch, pack outline, trim allowance, perforation, eye-mark location and usable packs per stroke.

  • PVC hard film: 0.25 mm nominal; manual range 0.15-0.50 mm × 250 mm.
  • PTP heat-sealing aluminum foil: 0.02 × 250 mm.
  • Forming aluminum foil: technical table lists 0.12 × 250 mm.
  • Maximum forming area: 250 × 112 mm.
  • Maximum depth: 18 mm for Alu/Plastic and 12 mm for Alu/Alu.
DPP-250F forming window showing 250 by 112 millimeter area, stroke and maximum forming depths
Documented DPP-250F forming boundary. The usable tooling layout can be smaller after web edges, cutting, perforation and process clearance are included.

Controls and operating evidence

Documented HMI functions, alarms and adjustment points

The source manual describes a touch-screen interface with production controls, temperature views, alarm messages, I/O status and access levels. These functions support operation, but they do not by themselves prove 21 CFR Part 11 compliance.

HMI and production functions

Start/stop, jog, heating, heat sealing, batch-number heating, feeding, traction, discharge and conveyor functions are described. Production quantity and run-time counters are also listed.

Alarm coverage

The manual lists web-out or web-break, inverter protection, temperature-not-ready, heater disconnection, low-air-pressure and target-count alarms.

Registration and stroke adjustment

A photoelectric eye-mark function corrects printed lidding alignment, while the traction setting controls the working stroke within the documented 30-120 mm range.

Component boundary

The manual lists PWS1711-STN HMI, ES3200T2 controller, TDA4848V1 temperature controllers and WFD-A inverter. Confirm current brands and models in the approved electrical BOM.

Validation wording: specify audit trail, electronic signature, user management, data retention and backup requirements in the URS if they are required. They are not assumed from the base manual.

Site readiness

Utilities, installation envelope and maintenance inputs

Confirm site utilities before layout approval. The manual requires compressed air, cooling water, electrical supply, grounding and a level installation area with access for the separable machine body.

DPP-250F utility requirements for power, compressed air, cooling water and machine envelope
Site-readiness schematic based on source-verified utility and envelope values. Connection details remain configuration-specific.
7.5 kW

Installed power

Manual value at 380 V / 50 Hz; 220 V / 60 Hz is also listed. Confirm phase, voltage, frequency and protection devices.

0.5-0.7 MPa

Compressed-air pressure

Maintenance range stated by the manual. Air volume flow is at least 0.25 m³/min. Confirm quality and connection size.

3360 × 610 × 1670 mm

Machine envelope

Use the separate 3900 × 750 × 1800 mm packing size for transport and access planning.

Cooling waterRequired before startup. Temperature, flow, pressure and connection details must be confirmed for the ordered configuration.
Grounding and locationProtective grounding and a level indoor installation surface are required. Confirm service clearance with the approved layout.
Routine checksDrain condensate from the air preparation unit, verify pressure, open cooling water, inspect lubrication and clean product-contact or feeder parts according to the maintenance plan.
Shipping planningPacked envelope: 3900 × 750 × 1800 mm. Machine weight: 1500 kg. Verify unloading equipment, doors, corridors and floor loading.

Procurement control

What the URS must freeze before quotation approval

Treat this page as a verified reference, not the final contract specification. The approved URS, layout, tooling drawing, component list and acceptance protocol control the delivered machine.

Send Product and URS Data
Related engineering references: use the thermoforming blister machine guide to compare process limits and the blister packing machine URS guide to structure the project inputs.

Procurement FAQ

DPP-250F specification questions

Is the DPP-250F output 250 blisters per minute?

No verified source supports that claim. The manual specifies 20-50 cycles/min for Alu/Plastic and 20-30 cycles/min for Alu/Alu. Finished output depends on the number of usable blisters per stroke, feeder performance, reject rate and operating efficiency.

Can one DPP-250F run both Alu/Plastic and Alu/Alu?

The manual describes a dual-use Alu/Plastic and Alu/Alu configuration. Confirm the ordered forming module, tooling sets, forming depth and material specifications before purchase.

What is the largest documented forming area?

The current source lists 250 × 112 mm. The blister drawing must fit this forming window after allowing for web edges, cutting, perforation and process clearance.

Does the base DPP-250F include 21 CFR Part 11 functions?

The supplied manual does not verify Part 11 compliance. Put audit trail, electronic signature, user access, data retention and backup requirements in the URS so HIJ can confirm a suitable control configuration.

Which documents should be approved before shipment?

At minimum, approve the URS response, machine layout, tooling and blister drawings, utility schedule, electrical component list, scope of supply, FAT protocol and the required qualification-document scope.

Configuration review

Confirm the DPP-250F against your product and blister drawing

Send the product drawing, material structure, target output, utilities and validation scope. HIJ will return a configuration-specific technical response instead of relying on generic catalog figures.

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