HIJ-DPP320 High Speed Chocolate Blister Machine — Quick Facts
Essential industrial specifications for engineering and procurement teams.
The HIJ-DPP320 is a high speed industrial chocolate blister packing machine manufactured by HIJ Machinery in Wenzhou, China, designed for large-scale confectionery manufacturers producing 500,000+ chocolate units monthly. Operating at up to 22 strokes per minute (2,640 plates per hour), the HIJ-DPP320 features servo-driven precision motion control, 240×400mm forming area, food-grade stainless steel 316L contact surfaces, and seamless cartoning integration capability. The machine complies with CE Marking, FDA 21 CFR 175-178, EU 1935/2004, and cGMP standards, with complete IQ/OQ/PQ validation documentation included. Pricing ranges from USD 50,000 to USD 95,000 FOB Wenzhou.
⚡ Performance & Speed
Model:
HIJ-DPP320
Max Speed:
22 strokes/min
Hourly Output:
2,640 plates/hour
8-Hr Shift Output:
21,120 plates
Forming Area:
240 × 400 mm
Forming Depth:
Up to 35 mm
🛡️ Compliance & Build
Price Range:
USD 50,000 – 95,000
Lead Time:
10–12 weeks
Operators:
1–2 persons
Compliance:
CE / FDA / cGMP
Validation:
IQ / OQ / PQ Included
Materials:
SS 316L Food-Grade
🔬 INDUSTRIAL ENGINEERING DETAIL
Why the HIJ-DPP320 Runs at European-Grade Speed
Six engineering systems working in perfect synchronization to deliver consistent 22 strokes/min for years of 24/7 operation.
TECHNOLOGY 01
Servo-Driven Precision Motion
Schneider servo motors and precision cam indexers eliminate mechanical drift that plagues belt-driven machines. Each stroke delivers identical forming pressure at 22/min — yielding zero rejects from forming inconsistency.
- ✓ Schneider servo + precision cam indexer
- ✓ ±0.1mm positioning accuracy at full speed
- ✓ Electronic speed adjustment 12-22 strokes/min
- ✓ Soft start/stop protection (no thermal shock)
TECHNOLOGY 02
Multi-Zone Heating & Forming
Independent PID-controlled heating zones (top/bottom/sealing) ensure consistent forming temperature across the full 240×400mm working area — critical for high-speed operation where thermal lag causes deformation.
- ✓ 3 independent PID temperature zones
- ✓ ±1°C temperature uniformity across 240×400mm
- ✓ Compatible: PVC, PET, PVDC, Alu-Alu films
- ✓ Fast warm-up: production ready in 18 min
TECHNOLOGY 03
Vision Inspection & Auto-Rejection
Integrated CCD vision inspection scans every blister at 22 strokes/min — detecting missing chocolates, wrong shapes, sealing defects, or print errors. Bad units are auto-rejected without stopping the line.
- ✓ CCD vision system (German Banner sensors)
- ✓ Detects: missing/broken/wrong-shape chocolates
- ✓ Auto-rejection without line stoppage
- ✓ QC data logging for audit (21 CFR Part 11 ready)
TECHNOLOGY 04
Siemens PLC + Industrial HMI
Siemens S7-1200 PLC (or Allen-Bradley alternative) drives the entire system. 10-inch industrial HMI provides recipe management for unlimited products, real-time OEE monitoring, and remote diagnostics support.
- ✓ Siemens S7-1200 PLC (Allen-Bradley optional)
- ✓ 10-inch industrial color HMI (multilingual)
- ✓ Unlimited recipe storage with one-touch recall
- ✓ Ethernet/IP for MES integration & remote support
TECHNOLOGY 05
GMP-Compliant Hygienic Design
Full SS 316L product contact surfaces. Sealed enclosure with HEPA-ready accommodation. Tool-less cleaning access. Designed to meet pharmaceutical-grade hygiene requirements that audit-conscious chocolate manufacturers demand.
- ✓ SS 316L on all product contact surfaces
- ✓ Sealed enclosure, HEPA-ready
- ✓ Tool-less disassembly for sanitation
- ✓ Sloped surfaces (no flat bacteria traps)
TECHNOLOGY 06
Cartoning-Ready Output System
Synchronized output conveyor with electronic communication ports designed for direct cartoning integration. Pair with HIJ blister cartoning machine for a complete turnkey line, or interface with most third-party cartoners.
- ✓ Synchronized output conveyor (variable speed)
- ✓ Optional buffer accumulator (60-second capacity)
- ✓ Electronic line communication (Profinet/Ethernet)
- ✓ Compatible with HIJ + 3rd-party cartoners
📊 PRODUCTION CAPACITY CALCULATOR
Real Production Output by Cavity Configuration
How many chocolate units the HIJ-DPP320 actually produces — based on plate cavity count.
💡 Calculations based on: 22 strokes/min @ 95% OEE (industry-standard). Monthly figures assume 24/7 continuous operation with planned maintenance. Real-world output varies by changeover frequency, mold complexity, and operator skill. Need a custom capacity estimate? Send your chocolate dimensions and target volume — we'll calculate your exact production scenario.
🆚 INDUSTRIAL COMPARISON
HIJ-DPP320 vs European Industrial Brands
Same European-grade engineering. Same compliance. Same speed. 40% lower cost. Half the lead time.
💰 Save $70,000–$100,000 vs European Equivalents
Identical performance. Identical compliance. Identical premium components. Half the lead time. 40% lower price. Reinvest the savings into expanded production, inventory, or marketing.
Compare HIJ Quote vs Your European QuoteHIJ-DPP320 Complete Technical Specifications
Engineering-grade specification sheet for procurement, validation, and integration teams.
🏭 COMPLETE TURNKEY LINE
From Chocolate to Pallet — One Integrated Line
The HIJ-DPP320 anchors a complete chocolate packaging line designed, engineered, and supported by a single supplier.
1
Blister Forming
HIJ-DPP320
22 strokes/min
2
Vision QC
Auto-inspection
+ rejection
3
Cartoning
Blister Cartoner
120/min
4
Case Packing
Auto Case Packer
+ sealing
5
Palletizing
Optional
robotic palletizer
Single-Supplier Turnkey Advantages
- ✓ Zero integration headaches — all machines speak the same protocol (Profinet/Ethernet)
- ✓ One project manager handles entire line — no finger-pointing between vendors
- ✓ Combined IQ/OQ/PQ across the whole line (not per machine)
- ✓ One commissioning team — faster startup, fewer surprises
- ✓ Single warranty covers entire line for 12 months
- ✓ 15-25% cost savings vs sourcing each machine separately
🌍 INDUSTRIAL DEPLOYMENTS
Industrial Confectionery Manufacturers Trust HIJ-DPP320
Real installations producing for major retail chains, export markets, and international brands.
"
We replaced an aging Italian line with two HIJ-DPP320 machines and saved $180,000. Output increased 35% and the cartoning integration runs flawlessly. Forester's team handled FAT video review like a top-tier European supplier.
🇮🇳 INDIA
Industrial
Major Confectionery Plant
Output: 45M units/month, exports to 12 countries
"
We needed FDA + cGMP for US export. HIJ-DPP320 delivered. Full IQ/OQ/PQ docs were ready in week 8 — faster than our German supplier ever did. Now running 3 shifts, 6 days a week.
🇧🇷 BRAZIL
Export
Premium Chocolate Exporter
Output: 28M units/month, US & EU markets
"
Compared HIJ to Romaco and IMA. Speed and quality were equivalent. Price was 45% less. Lead time was 14 weeks vs 28 from Italy. After 18 months running 24/7, OEE is consistently above 92%. No regrets.
🇲🇽 MEXICO
Industrial
Multi-National Confectionery
Output: 60M units/month, 24/7 operation
Trusted by Leading Confectionery Manufacturers Worldwide
50+
Industrial Plants
92%
Avg OEE Rating
24/7
Continuous Run Capable
8+ yr
Operating Lifespan
High Speed Chocolate Blister Machine FAQ
Most-asked questions from industrial chocolate manufacturers and procurement teams.
❓ What is a high speed chocolate blister packing machine?
A high speed chocolate blister packing machine is an industrial-grade automated packaging system designed for large-scale chocolate and confectionery production, typically operating at 18-30 strokes per minute. The HIJ-DPP320 delivers up to 22 strokes per minute (2,640 plates per hour), uses servo-driven precision motion control, integrates with downstream cartoning equipment, and complies with FDA, CE, and EU food contact regulations. High speed machines are essential for manufacturers producing over 500,000 chocolate units monthly.
❓ How fast is the HIJ-DPP320 high speed chocolate blister machine?
The HIJ-DPP320 operates at up to 22 strokes per minute, producing approximately 2,640 plates per hour or 21,120 plates per 8-hour shift. Actual chocolate unit output depends on plate cavity configuration — for example, a 30-cavity plate produces 79,200 chocolate units per hour. Speed is electronically variable from 12 to 22 strokes/min via servo control to match upstream and downstream line speeds.
❓ What is the price of HIJ-DPP320 industrial chocolate blister machine?
The HIJ-DPP320 industrial chocolate blister packing machine is priced between USD 50,000 and USD 95,000 FOB Wenzhou, China. Final pricing depends on production speed configuration, forming dimensions (up to 240×400mm), automation accessories, cartoning integration, and validation documentation level. Custom mold tooling adds USD 800-2,500 per chocolate shape. See our complete price guide for breakdowns.
❓ Can the HIJ-DPP320 integrate with cartoning machines?
Yes, the HIJ-DPP320 is designed for seamless cartoning integration. The machine includes synchronized output conveyor systems, optional buffer accumulators, and electronic communication ports compatible with HIJ blister cartoning machines and most third-party cartoners. HIJ engineers can design complete turnkey lines from chocolate blister forming through cartoning, case packing, and palletizing.
❓ How many operators does the HIJ-DPP320 require?
The HIJ-DPP320 requires 1-2 operators depending on production setup. One operator handles routine monitoring, material loading, and quality checks. A second operator is recommended for continuous 24/7 production environments and during high-volume changeover periods. The machine includes automated material detection, vision inspection, and rejection systems that minimize manual intervention.
❓ What compliance standards does the HIJ-DPP320 meet?
The HIJ-DPP320 high speed chocolate blister machine complies with CE Marking (Machinery Directive 2006/42/EC), FDA 21 CFR 175-178 food contact substance regulations, EU Regulation 1935/2004 and 10/2011 for food contact materials, cGMP standards, and 21 CFR Part 11 electronic records when configured with optional data recording systems. Complete IQ/OQ/PQ validation documentation is included.
❓ What is the difference between HIJ-DPP320 and HIJ-DPP150?
The HIJ-DPP320 is the industrial high-speed model: 22 strokes/min, 240×400mm forming area, 2,640 plates/hour, servo-driven, $50,000-$95,000, designed for production exceeding 500,000 units monthly with cartoning integration. The HIJ-DPP150 is the small business model: 16 strokes/min, 140×110mm forming, 1,440 plates/hour, $8,500-$18,000, designed for artisan production under 500,000 units monthly.
❓ What is the lead time for HIJ-DPP320 high speed chocolate machine?
Standard lead time for HIJ-DPP320 is 10-12 weeks from 30% deposit confirmation. Complex configurations including cartoning integration, full IQ/OQ/PQ documentation, and custom multi-shape tooling extend to 14-16 weeks. Lead time includes manufacturing, Factory Acceptance Testing (FAT) with live video review, and pre-shipment packaging. Sea freight to most global ports adds 25-45 days.
❓ Can the HIJ-DPP320 run 24/7 continuous production?
Yes, the HIJ-DPP320 is engineered for continuous 24/7 industrial operation. Schneider servo motors, Siemens PLC, and SS 316L construction are designed for 8+ years of continuous service. Real customer data shows average OEE consistently above 92%. HIJ recommends scheduled preventive maintenance every 720 operating hours for optimal long-term performance.
❓ Is onsite installation included with the HIJ-DPP320?
Onsite installation is optional but highly recommended for industrial deployments. Cost: USD 3,500-6,000 depending on location (covers 7-10 days of HIJ engineer onsite work, training, and SAT validation). For complete turnkey lines, onsite installation is typically bundled. Free remote video commissioning is always included as standard. HIJ has installation engineers experienced in 30+ countries.
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