โก Quick Facts at a Glance
HIJ High-Speed Tablet Blister Machine โ Specifications
HIJ high-speed tablet blister packing machines are pharmaceutical-grade systems manufactured in Wenzhou, China. Operating at up to 600 blisters per minute, they comply with WHO GMP, US cGMP (21 CFR Parts 210/211), 21 CFR Part 11, and CE Machinery Directive 2006/42/EC. Full DQ/IQ/OQ/PQ documentation included.
600
BPM Max Speed
60,000+ tablets/hour
85%+
OEE Achieved
In continuous shift
12-16
Weeks Lead Time
FOB Wenzhou
100+
Pharma Plants
30+ countries
Forming Materials
PVC ยท PVDC ยท Alu-Alu cold form
Compliance
GMP ยท FDA ยท 21 CFR Part 11 ยท CE
Validation
DQ / IQ / OQ / PQ included
Tablet Types
Coated ยท Uncoated ยท Capsules
๐ The Speed Gap Problem
Is Your Standard Blister Machine Costing You Production?
Every hour your line runs below 400 BPM is lost output, missed delivery commitments, and shrinking margin. HIJ's high-speed blister machines close the speed gap โ without sacrificing GMP compliance.
Stop Losing Output. Start Maximizing Speed.
Get a free production analysis based on your current line โ see exactly how much output HIJ's 600 BPM can add.
Request Free Production Analysis โ
โ๏ธ Core Engineering
Engineered for 600 BPM. Built to Pass GMP Audits.
Every component on the HIJ high-speed tablet blister machine is selected and engineered to deliver pharmaceutical-grade reliability at maximum throughput.
01 ยท SERVO-DRIVEN PRECISION
Siemens Servo Motors at Every Critical Station
High-speed blister packing demands sub-millisecond synchronization. HIJ uses Siemens servo motors and precision cam indexers across forming, feeding, sealing, and cutting stations โ eliminating the timing drift that ruins seal integrity at 600 BPM.
- โ ยฑ0.05mm positioning accuracy
- โ Closed-loop feedback control
- โ 50,000-hour MTBF rating
02 ยท ADVANCED SEALING
Heat-Pressure Sealing Station with PID Control
At 600 BPM, sealing dwell time drops to under 200ms. HIJ's PID-controlled heat plates maintain ยฑ0.5ยฐC across the full sealing surface โ guaranteeing pharma-grade peel strength even at maximum speed.
- โ ยฑ0.5ยฐC temperature uniformity
- โ Adjustable seal pressure 0-6 bar
- โ 99.98% seal integrity verified
03 ยท QUICK CHANGEOVER
8-19 Minute Tool-Free Format Change
Standard machines lose 30-45 minutes per changeover. HIJ's quick-change tooling system uses precision-positioned mounts and color-coded tool plates โ operators swap formats in 8-19 minutes without tools.
- โ Tool-free quick-mount system
- โ Color-coded tooling kits
- โ SOP-driven changeover protocol
04 ยท 21 CFR PART 11 COMPLIANT PLC
Mitsubishi PLC + Audit Trail + Electronic Signatures
Full 21 CFR Part 11 compliance. Time-stamped audit trail of every parameter change. Electronic signature workflow for batch release. Multi-tier user access with role-based permissions.
- โ Tamper-evident audit trail
- โ Multi-level password protection
- โ Encrypted electronic records
๐ Speed & ROI Comparison
Standard vs. High-Speed: The Real Output Difference
Comparing a standard 200 BPM machine to HIJ's 600 BPM high-speed line over a 12-month production cycle.
| Metric | Standard Machine (200 BPM) | HIJ High-Speed (600 BPM) |
|---|---|---|
| Blisters per Minute | 200 | 600 (3ร) |
| Tablets/Hour (10 cavities) | 120,000 | 360,000 |
| Shift Output (8 hrs) | 960,000 | 2,880,000 |
| Format Changeover | 30-45 min | 8-19 min |
| OEE | 65-72% | 85%+ |
| 21 CFR Part 11 | Optional/Add-on | Built-in Standard |
| Annual Output (250 days) | 240M tablets | 720M tablets |
| ROI Payback Period | N/A | 8-14 months |
๐ Engineer's Reference
HIJ High-Speed Tablet Blister Machine: Full Technical Specifications
Complete parameter reference for procurement, validation, and engineering teams. Submit your URS for confirmation within 24 hours.
Performance & Output
| Production Capacity | 300-600 BPM |
| Punching Frequency | 15-50 strokes/min |
| Forming Area | 240 ร 150 mm |
| Forming Depth | โค 12 mm |
| Blister Size | 80 ร 80 mm max |
Material Compatibility
| Forming Film | PVC 0.20-0.40mm |
| PVDC Coated | 40-180 g/mยฒ |
| Alu-Alu Cold Form | 0.04-0.10mm |
| Lidding Foil | 25-30 ฮผm |
| Tropical Foil | Supported |
Control System
| PLC | Mitsubishi FX5U |
| HMI Touchscreen | 10" Color, Multi-language |
| Servo Motor | Siemens / Mitsubishi |
| 21 CFR Part 11 | Built-in |
| Audit Trail | Tamper-Evident |
Utilities & Dimensions
| Power Supply | 380V / 50Hz / 3-phase |
| Total Power | 8.5 kW |
| Compressed Air | 0.6 MPa, 0.4 mยณ/min |
| Cooling Water | โฅ 1.5 t/hr |
| Machine Weight | 2,800 kg |
Need Custom Specs Confirmed?
Send your URS document โ our engineering team responds within 24 hours.
Submit URS for Engineering Review โ
๐ก๏ธ Regulatory Compliance
GMP, FDA & 21 CFR Part 11 โ Built-In, Not Bolted-On
HIJ high-speed tablet blister packing machines are engineered from day one to meet pharmaceutical regulatory requirements. Validation documentation is generated alongside manufacturing โ not as an afterthought.
๐๏ธ
WHO GMP
TRS 961, Annex 6 compliant equipment design and documentation.
๐บ๐ธ
US cGMP
21 CFR Parts 210 & 211 manufacturing standards.
๐
21 CFR Part 11
Electronic records, signatures, and audit trails.
๐ช๐บ
CE Marking
Machinery Directive 2006/42/EC certified.
Complete Validation Package โ DQ/IQ/OQ/PQ
Every HIJ high-speed tablet blister machine ships with a full validation document set ready for WHO GMP, FDA, and EU GMP audits.
- โ Design Qualification (DQ) protocol & report
- โ Installation Qualification (IQ) checklist
- โ Operational Qualification (OQ) test procedures
- โ Performance Qualification (PQ) acceptance criteria
- โ FAT & SAT documentation
- โ Material certificates (316L stainless steel)
๐ Global Applications
Trusted by Pharma Manufacturers in 30+ Countries
From WHO GMP-certified factories in India to FDA-audited facilities in Latin America, HIJ high-speed blister machines power pharmaceutical packaging worldwide.
Active in Major Pharmaceutical Markets
๐ฎ๐ณ
India35+ plants
๐ง๐ฉ
Bangladesh12+ plants
๐ป๐ณ
Vietnam8+ plants
๐ณ๐ฌ
Nigeria6+ plants
๐ง๐ท
Brazil5+ plants
๐ช๐ฌ
Egypt4+ plants
๐ฎ๐ฉ
Indonesia7+ plants
๐ฒ๐ฝ
Mexico3+ plants
Forester Xiang
Founder & CEO, HIJ Machinery
20+ Years Pharma Machinery ยท 100+ Plants ยท 30+ Countries
๐ Engineered & Backed By
"At 600 BPM, every component matters. Every bearing. Every cam. Every line of PLC code."
"I've personally walked through over 100 pharmaceutical packaging facilities across India, Southeast Asia, Africa, the Middle East, Europe, and the Americas. The biggest mistake I see buyers make? Choosing a machine on speed claims alone โ without understanding the engineering behind sustained performance.
HIJ's high-speed machines are built around three pillars: servo precision, validated reliability, and audit-ready documentation. That's why our customers achieve 85%+ OEE โ and pass FDA inspections."
20+
YEARS
100+
PLANTS
30+
COUNTRIES
๐ Certified & Trusted
Audited by Global Pharma. Certified by Top Authorities.
CE Marked
GMP Compliant
ISO 9001:2015
Global Pharma PartnerPremium Components Inside Every HIJ Machine
โ FAQ
Frequently Asked Questions About High-Speed Tablet Blister Packing Machines
Direct answers to the most common questions from procurement, engineering, and validation teams.
What is the maximum speed of HIJ high-speed tablet blister packing machines?+
HIJ high-speed tablet blister packing machines reach up to 600 blisters per minute, equivalent to 60,000+ tablets/hour at 10 cavities per blister. Exact speed depends on tablet size, blister format, and material. PVC blisters typically run at maximum speed; Alu-Alu cold-form runs at 200-300 BPM.
How much does a high-speed tablet blister packing machine cost?+
HIJ high-speed tablet blister machines range from USD 55,000 to USD 180,000 FOB Wenzhou: 400 BPM models start at USD 75,000, full 600 BPM with cartoning integration reaches USD 180,000. Pricing includes CE certification and DQ/IQ documentation.
Are HIJ high-speed blister machines FDA and GMP compliant?+
Yes. All HIJ high-speed machines meet WHO GMP (TRS 961 Annex 6), US cGMP (21 CFR Parts 210/211), 21 CFR Part 11 for electronic records, and CE Marking under Machinery Directive 2006/42/EC. Complete DQ/IQ/OQ/PQ validation documentation is provided.
What is the lead time for high-speed tablet blister packing machines?+
Standard lead time is 12-16 weeks from order confirmation to FOB Wenzhou shipment, including manufacturing, FAT, and pre-shipment inspection. Rush production (8-10 weeks) is available for select standard configurations.
Can the machine handle both PVC and Alu-Alu materials?+
Yes. HIJ high-speed machines support PVC, PVDC, and Alu-Alu cold-form materials. Format change between materials takes 30-45 minutes with quick-change tooling. Each material requires its own forming and sealing tooling, which can be ordered together.
What is the OEE of HIJ high-speed tablet blister machines?+
HIJ high-speed machines achieve 85%+ OEE in continuous production with proper integration and trained operators. Key contributors: servo-driven precision, quick-change tooling (8-19 min), automated reject systems, and integrated vision inspection.
Does the machine include validation documentation?+
Yes. Every HIJ machine includes complete DQ, IQ, OQ, PQ protocols structured for WHO GMP, FDA cGMP, and EU GMP audits. FAT and SAT documentation are also provided.
Is HIJ Machinery a manufacturer or trading company?+
HIJ Machinery (Wenzhou) is a direct manufacturer with its own factory in Wenzhou, China. Founded by Forester Xiang with 20+ years of pharma machinery experience, HIJ has served 100+ facilities across 30+ countries with in-house engineering, manufacturing, and validation support.
Can the machine integrate with cartoning and case packing lines?+
Yes. HIJ high-speed blister machines integrate seamlessly with cartoning machines, case packers, and end-of-line equipment to form complete turnkey packaging lines. HIJ provides full line design, FAT, SAT, and on-site commissioning globally.
What after-sales support does HIJ provide globally?+
HIJ provides 24-hour technical response, on-site installation/commissioning, operator training, spare parts (24-month warranty), and remote troubleshooting via secure VPN. On-site service available across 30+ countries through HIJ engineers and certified partners.
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