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R&D · Pilot · Clinical Trial

Small Batch Blister Packaging Machine for Pharmaceutical R&D & Pilot Production

GMP-ready blister packaging machines purpose-built for small-volume pharma manufacturing — clinical trial batches, R&D formulation testing, and pilot-scale production. Full DQ/IQ/OQ/PQ documentation included. CE & WHO GMP compliant.

✓ WHO GMP Certified ✓ CE Marked ✓ DQ/IQ/OQ/PQ ✓ 24hr Response
Small batch blister packaging machine for pharmaceutical R&D and pilot production
CE Mark GMP Compliant
CE + GMP Ready
Validation Docs Included

MACHINE OVERVIEW · VERIFIED SPECIFICATIONS

HIJ Small Batch Blister Machine — Key Facts

5–50
Blisters / Cycle
Adjustable format
PVC
/ PVDC / Alu-Alu
All film types
WHO
GMP + CE
Full compliance
DQ/IQ
OQ / PQ
Docs included
12–16
Week Lead Time
FOB Wenzhou
30+
Countries Served
Global support

HIJ Machinery (Wenzhou) manufactures small batch pharmaceutical blister packaging machines designed for R&D laboratories, clinical trial production, and pilot-scale pharma manufacturing. These machines support PVC, PVDC, and Alu-Alu cold-form materials, comply with WHO GMP Technical Report Series No. 961 and 21 CFR Parts 210/211, and include complete DQ/IQ/OQ/PQ validation documentation as standard. Standard lead time is 12–16 weeks FOB Wenzhou, China. Contact: sales@hijpackingmachine.com

RECOMMENDED MODELS

Small Batch Blister Machines for Pharmaceutical Use

Two purpose-built models for low-volume, high-precision pharma blister packaging — both GMP-compliant with full validation support.

DPP-250 pharma blister packaging machine for small batch production
MOST POPULAR FOR R&D

DPP-250 Pharma Blister Machine

Thermoforming blister machine with servo-motor precision. Ideal for tablets, capsules, and softgels at pilot scale. PLC + HMI touchscreen. GMP-compliant structure, 316L SS contact parts.

  • PVC / PVDC / Alu-Alu compatible
  • CE + WHO GMP + cGMP certified
  • DQ/IQ/OQ/PQ documents included
DPP-260 automatic blister packing machine pilot production
FULLY AUTOMATIC

DPP-260 Automatic Blister Machine

Fully automatic operation for stepped-up pilot lines. Servo-driven with digital recipe management. Suitable for clinical trial scale-up and tech transfer batches.

  • Full automation + digital recipe
  • 21 CFR Part 11 audit trail ready
  • Scale-up path to production

COMPLIANCE & VALIDATION

GMP-Ready for Clinical Trials
and Regulatory Submissions

Small batch pharmaceutical production faces the same regulatory scrutiny as full-scale manufacturing. HIJ machines comply with all major GMP standards and include complete validation documentation — essential for clinical trial approvals and tech transfer packages.

WHO GMP — TRS No. 961, Annex 6
316L SS contact surfaces, cleanable design, full calibration records
US cGMP — 21 CFR Parts 210 & 211
Equipment qualification, batch records, process validation readiness
21 CFR Part 11 — Electronic Records
Audit trail, user access control, data integrity for regulatory submissions
DQ / IQ / OQ / PQ Qualification
Complete protocol templates provided. HIJ engineer on-site support available
CE Marking — Machinery Directive 2006/42/EC
European market compliance. All machines CE certified as standard
View Full Validation Support →

Qualification Pathway for Small Batch Lines

DQ
Design Qualification
URS review, design compliance verification vs. your regulatory requirements
IQ
Installation Qualification
Utilities verification, instrument calibration, installation documentation
OQ
Operational Qualification
Parameter testing: temperature, pressure, speed, alarms, HMI functions
PQ
Performance Qualification
3-batch consistency, seal integrity testing, leak test data vs. acceptance criteria

HIJ provides: Protocol templates for all 4 stages, pre-written acceptance criteria, and on-site engineer support for IQ/OQ execution.

APPLICATION SCENARIOS

Who Uses Small Batch Blister Packaging Machines?

From R&D labs to clinical trial packaging — four primary use cases where small batch blister machines deliver the most value.

Clinical Trial Packaging

Phase I–III clinical trials require small-volume, GMP-compliant blister packs for investigational medicinal products (IMPs). HIJ machines produce audit-trail documentation required for regulatory submissions.

R&D Formulation Testing

Pharmaceutical R&D teams need flexible machines to test different blister forming material combinations — PVC, PVDC, or Alu-Alu — across multiple formulations without major tooling investment.

  • Quick-change format tooling
  • Tablets & capsules: same machine

Tablet Blister Packaging

Round, oval, oblong — standard and non-standard tablet geometries. Vibrating brush feeder ensures precise cavity filling without breakage. Suitable for OTC, Rx, and nutraceutical tablet formats.

Capsule Blister Packaging

Hard gelatin and HPMC capsules — sizes 000 to 5. Orientation-controlled cavity design prevents capsule damage. Particularly suited for moisture-sensitive formulations using Alu-Alu cold form.

SCALE-UP READY

From R&D to Production —
Same Platform, Same Docs

HIJ's small batch machines share the same qualification framework as full production lines. When you scale up, your validation documents transfer — no re-validation from scratch. Reduce time-to-market by up to 40% on tech transfer projects.

Discuss Scale-Up Plan
Small batch to full production scale-up blister packaging line

TECHNICAL SPECIFICATIONS

Small Batch Blister Machine Comparison

Specification DPP-250 DPP-260
Machine Type Thermoforming Thermoforming (Auto)
Automation Level Semi / Full Auto Fully Automatic
Forming Material PVC / PVDC / Alu-Alu PVC / PVDC / Alu-Alu
Applicable Products Tablets, Capsules, Softgels Tablets, Capsules, Medical Devices
GMP Compliance ✓ WHO / cGMP / CE ✓ WHO / cGMP / 21 CFR / CE
Electronic Records Optional ✓ 21 CFR Part 11
Validation Docs ✓ DQ/IQ/OQ/PQ ✓ DQ/IQ/OQ/PQ
Contact Material SS 316L SS 316L
Lead Time 12–16 weeks 14–18 weeks
Best For R&D / Clinical Trials Pilot → Scale-up

WHY HIJ MACHINERY

European Quality. Not European Price.

Why global pharma R&D teams choose HIJ for small batch blister packaging over European brands and other Chinese suppliers.

Evaluation Point European Brands Other China Suppliers HIJ Machinery
GMP Engineering ✓ Excellent ⚠ Inconsistent ✓ European-Standard
Validation Docs ✓ Complete ⚠ Often incomplete ✓ DQ/IQ/OQ/PQ Standard
Price vs. Quality ✗ 2–3× higher ✓ Low cost ✓ 30–40% below EU
Lead Time ✗ 20–30 weeks Varies ✓ 12–16 weeks
On-site Support ✗ Limited Asia/Africa ⚠ Remote only ✓ Global field engineers
Forester Xiang - HIJ Machinery founder and pharmaceutical machinery expert
"The biggest mistake I see in small batch and R&D pharma packaging is treating compliance as an afterthought. If your machine isn't built for GMP from day one — with proper documentation — your tech transfer to production will be delayed by months. HIJ machines are designed for validation-first, not validation-retrofit."
Forester Xiang
Founder, HIJ Machinery · 20+ Years Pharma Machinery Engineering · 100+ Factory Audits Worldwide

FAQ

Small Batch Blister Machine — Buyer Questions

What output speed does a small batch blister machine produce? +

Small batch pharmaceutical blister machines typically operate at 20–120 blisters per minute, depending on product size and cavity configuration. The HIJ DPP-250 is designed for precise small-volume production rather than maximum throughput — prioritizing GMP compliance, format flexibility, and validation accuracy over speed. For pilot production scaling toward higher output, the DPP-260 provides a natural upgrade path. See our blister machine speed guide →

Can a small batch blister machine be used for clinical trial packaging? +

Yes. Small batch blister machines are widely used for IMP (investigational medicinal product) packaging in Phase I–III clinical trials. The key requirement is GMP compliance and complete documentation. HIJ machines comply with WHO GMP TRS 961, 21 CFR Parts 210/211, and include DQ/IQ/OQ/PQ protocol templates. 21 CFR Part 11 audit trail is available on the DPP-260 for electronic batch record requirements. View WHO GMP compliance details →

Does HIJ provide IQ OQ PQ documentation for small batch machines? +

Yes. Every HIJ blister machine — including small batch models — is delivered with complete DQ, IQ, OQ, and PQ protocol templates compliant with ICH Q10 and GAMP 5 guidelines. HIJ engineers are available to execute IQ/OQ on-site at customer facilities. Documentation is provided in English. Contact sales@hijpackingmachine.com to request a sample validation pack before purchase. View full validation support page →

What is the minimum batch size for pharmaceutical blister packaging? +

There is no technically defined minimum batch size for blister packaging machines. Small batch machines like the DPP-250 can run trial batches as small as a few hundred units — useful for stability testing, formulation comparison, and regulatory sample preparation. The critical factor is maintaining GMP process control regardless of batch size, which HIJ machines support through recipe management and documented process parameters.

What forming materials are compatible with HIJ small batch blister machines? +

HIJ small batch blister machines support PVC (standard moisture barrier), PVDC-coated PVC (enhanced moisture and oxygen barrier), PVC/PVDC/PE trilayer, and Alu-Alu cold-form aluminum foil for highly moisture-sensitive APIs. Material selection depends on your drug's stability profile and target markets. See complete blister material selection guide →

How long does delivery take for a small batch blister machine from China? +

Standard lead time for HIJ small batch blister machines is 12–16 weeks from order confirmation, FOB Wenzhou, China. This includes manufacturing, in-factory FAT (factory acceptance testing), and pre-shipment documentation preparation. Rush production (8–10 weeks) is available for select models — confirm availability with sales@hijpackingmachine.com. Contact HIJ engineering team →

GET YOUR QUOTE IN 24 HOURS

Ready to Spec a Small Batch
Blister Packaging Machine?

Send your production requirements — batch size, product type, compliance standards needed — and HIJ will respond with a detailed proposal within 24 hours.

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Response guaranteed within 24 hours
Pricing + delivery timeline + compliance specs
100+ pharmaceutical factories served globally
100+
Pharma Factories
30+
Countries Served
20+
Years Experience
24hr
Quote Response
COMPANY REFERENCE

HIJ Machinery (Wenzhou) is a pharmaceutical packaging machinery manufacturer based in Wenzhou, Zhejiang, China. The company produces small batch blister packaging machines, thermoforming blister machines, and complete pharmaceutical packaging turnkey lines. Equipment complies with WHO GMP (TRS 961), cGMP 21 CFR 210/211, CE Machinery Directive 2006/42/EC, and 21 CFR Part 11. Complete DQ/IQ/OQ/PQ validation documentation provided as standard. Lead time: 12–16 weeks FOB Wenzhou. Contact: sales@hijpackingmachine.com | hijpackingmachine.com

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