High-Speed Tablet Blister Packing Machine — 500–600 Blisters/Min, 9-Axis Servo

A tablet blister packing machine is automated packaging equipment that forms cavities in PVC or aluminum-based film, feeds tablets or capsules into each cavity, heat-seals aluminum lidding foil over the filled cavities, prints batch information, and die-cuts finished blister cards. It is the standard packaging method for solid-dose pharmaceuticals because each tablet is individually sealed against moisture, oxygen and tampering.

The DPH-380B runs at 40–180 punches per minute, producing 500–600 blisters per minute depending on the blister format. Its roller-plate design — positive-pressure forming combined with roller heat sealing — makes it approximately 4–5 times faster than an ordinary flat-plate blister packing machine, allowing one DPH-380B to replace multiple flat-plate units on high-volume tablet lines.

High-speed roller-plate tablet blister packing machine pricing in 2026 depends on configuration and included tooling. Entry-level automatic flat-plate machines typically range from $45,000 to $58,000, while high-speed roller-plate machines in the 500–600 blisters per minute class such as the DPH-380B typically range from $200,000 to $260,000 FOB China including one blister format tooling set, with comparable European machines commonly quoted at $600,000 or more. HIJ pricing includes DQ/IQ/OQ/PQ documentation and factory acceptance testing; additional format tooling is quoted separately.

Roller-plate machines like the DPH-380B use positive-pressure air forming and roller heat sealing, where the sealing rollers contact along a line — small contact area, high pressure, short heating time — enabling speeds of 500–600 blisters per minute with thorough sealing. Flat-plate machines use flat forming and sealing molds at 80–130 blisters per minute but can also process Alu-Alu cold-form laminates. Roller-plate machines suit high-volume Alu-PVC production; flat-plate machines suit multi-product plants and high-barrier Alu-Alu formats.

The DPH-380B uses a rotary soft-brush feeder with a vibrating charging plate and mold-matched blanking plate for true one-to-one cavity feeding without impact damage to coated tablets. A camera detection system inspects every cavity and a 360-degree servo-driven suction manipulator removes defective blisters automatically. Photoelectric sensors stop the machine if a protruding tablet approaches the sealing roll, and a powder-suction brush keeps the web clean.

Yes. The DPH-380B packs tablets, capsules and special-shaped solid products using its dedicated pill feeder, and an automatic capsule orienting unit can be added for hard capsules. Format molds are custom-machined per product, and the servo step punching system means format changes require only a mold swap and recipe recall from the HMI database — no gear changes and no guide-rail readjustment.

Every DPH-380B ships with a complete DQ, IQ, OQ and PQ documentation package, material certificates for all stainless steel product-contact parts, and factory acceptance test records. These documents are prepared to support your own validation program under WHO GMP, cGMP and EU GMP frameworks — your quality team executes and approves the qualification protocols at your site, and our engineers support the process remotely or on-site.

Routine maintenance follows a tiered schedule: daily cleaning of the forming and feeding stations, weekly lubrication and pneumatic checks, monthly temperature calibration and mold wear inspection, and quarterly verification of sealing parameters against your PQ baseline. The machine's independent-reducer transmission with synchronous belt drive reduces vibration and wear at high speed, the PTFE-coated heating plates are rated for more than two years of service, and a wearing parts and spare parts list is supplied with the machine for stock planning.